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2000h-Maintenance

ICC1200-1EN2.pdf 2011-03-21

Water pump - Draining .............................................................................. 89

Water tank - Cleaning ............................................................................... 89

Fuel tank - Cleaning .................................................................................. 90

Steering joint - Check................................................................................ 90

Table of Contents3
Introduction9
The Machine9
Intended Use9
Warning Symbols9
Safety Information9
General10
CE Marking and Declaration of Conformity11
Safety - General Instructions13
Safety - When Operating15
Driving Near Edges15
Slopes16
Special Instructions17
Standard Lubricants and Other Recommended Oils and Fluids17
Higher Ambient Temperatures, above +40°C (104°F)17
Lower Ambient Temperature - Freeze Risk17
Temperatures17
High Pressure Cleaning17
Fire Fighting18
Roll over Protective Structure (ROPS)18
Battery Handling18
Jump Starting19
Technical Specifications21
Vibrations - Operator Station21
Noise Level21
Dimensions, Top View22
Dimensions, Side View23
Weights and Volumes24
Working Capacity24
General24
Tightening Torque25
ROPS - Bolts26
Hydraulic System26
Machine Description27
Identification27
Product Identification Number on the Frame27
Explanation of 17PIN Serial Number27
Machine Plate28
Engine Plates28
Location - Decals30
Safety Decals31
Info Decals32
Instruments/Controls34
Locations - Instruments and Controls34
Locations - Control Panel and Controls35
Function Description36
Electrical System39
Fuses39
Operation41
Before Starting41
Master Switch - Switching on41
Driver Seat (Std) - Adjustment41
Driver Seat (Option) - Adjustment42
Instruments and Lamps - Checking42
Interlock43
Parking Brake - Check43
Operator Position44
Starting45
Starting the Engine45
Driving47
Operating the Roller47
Interlock/Emergency Stop/Parking Brake - Check48
Vibration48
Manual/Automatic Vibration48
Braking49
Normal Braking49
Emergency Braking50
Switching off50
Parking51
Chocking the Drums51
Battery Disconnector51
Long-Term Parking53
Engine53
Battery53
Air Cleaner, Exhaust Pipe53
Fuel Tank53
Hydraulic Reservoir53
Water Tank53
Steering Cylinder, Hinges, Etc54
Hoods, Tarpaulin54
Miscellaneous55
Lifting55
Locking the Articulation55
Lifting the Roller55
Unlocking the Articulation56
Towing/Recovering57
Release the Brakes57
Releasing the Brake, High Torque Motor (Optional) (P/N 4700380594)58
Towing the Roller59
Roller Prepared for Transport59
Retractable ROPS (Optional)60
Operating Instructions - Summary61
Preventive Maintenance63
Acceptance and Delivery Inspection63
Warranty63
Maintenance - Lubricants and Symbols65
Maintenance Symbols66
Maintenance - Maintenance Schedule67
Service and Maintenance Points67
General68
Every 10 Hours of Operation (Daily)68
After the FIRST 50 Hours of Operation68
Every 50 Hours of Operation (Weekly)69
Every 250 Hours of Operation (Monthly)69
Every 500 Hours of Operation (Every Three Months)69
Every 1000 Hours of Operation (Every Six Months)70
Every 2000 Hours of Operation (Yearly)70
Maintenance - 10H71
Check - Coolant System71
Hydraulic Reservoir, Level Check - Filling72
Lowering of Engine Hood73
Air Circulation - Check73
Fuel Tank - Filling74
Sprinkler System/Drum Checking - Cleaning74
Water Tank - Filling75
Scrapers, Fixed Checking - Setting75
Scrapers, Spring-Action (Optional) Checking - Adjustment76
Brakes - Check76
Maintenance - 50H79
Air Cleaner Indicator79
Air Cleaner79
Check - Replacement of Main Filter79
Air Filter Indicator - Resetting80
Backup Filter - Change80
Air Cleaner - Cleaning81
Steering Cylinder and Steering Joint - Lubrication81
Maintenance - 250H83
Checking - Cleaning83
Battery - Check Condition84
Engine Oil and Oil Filter - Change85
Maintenance - 500H87
Drum - Oil Level Inspection - Filling87
Rubber Elements and Attachment Screws Check88
Hydraulic Reservoir Cap - Check88
Controls - Lubrication88
Check - Coolant System89
Maintenance - 1000H91
Replacing the Hydraulic Oil Filter91
Hydraulic Fluid Reservoir - Draining93
Replacing the Fuel Filter93
Replacing the Pre-Filter94
Maintenance - 2000H95
Hydraulic Tank - Changing the Fluid95
Drum - Oil Change96
Water Tank - Draining96

Brand	Dynapac
Model	CC1200
Category	Construction Equipment
Language	English

Dynapac CC1200 User Manual

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