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Eaton EX RT 7 User Manual

Eaton EX RT 7
38 pages
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www.eaton.com
Installation and user
manual
EX RT 5 3:1
EX RT 7 3:1
EX RT 11 3:1

Table of Contents

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Eaton EX RT 7 Specifications

General IconGeneral
BrandEaton
ModelEX RT 7
CategoryUPS
LanguageEnglish

Summary

Eaton EX RT UPS Series Introduction

Product Model Identification

Identifies the Eaton EX RT UPS models covered in this installation and user manual.

UPS Introduction and Document Guidance

Environmental Protection Commitment

Eaton's commitment to environmental impact through eco-design for the EX RT product lifecycle.

How to Use This Manual

Guidance on how to find information within the manual, primarily by checking contents and index.

UPS Icons and Status Symbols

Explanation of icons used for important instructions, information, actions, and LED status.

UPS Presentation Overview

Standard UPS Configurations

Details on UPS configurations in tower and rack mounting, including dimensions and weight.

Rear Panel Component Identification

Identification and description of connectors and components on the rear panels of power and battery modules.

UPS Front Panel and Controls

Overview of the front panel display and control buttons for operating the UPS unit.

Optional UPS Accessories

Description of optional accessories like rack mounting kits, transformers, and battery extension modules.

UPS Operation and Maintenance

Initial Startup and Configuration

Steps for initial power-up, UPS personalization via front panel or software.

UPS Operating Modes Explained

Detailed explanation of Normal (double conversion) and Eco operating modes.

Battery Power and Shutdown

How the UPS operates on battery power, including low-battery warnings and shutdown.

UPS Maintenance Procedures

Guidance on hot-swapping power and battery modules, and troubleshooting common issues.

UPS Standard Physical Configurations

Tower Configuration Details

Specifications and diagrams for the tower configuration of the UPS units.

Rack Configuration Specifications

Specifications and diagrams for mounting the UPS units in a 19-inch rack.

UPS Rear Panel Interface

Power Module Rear Panel Layout

Diagram and labels for the power module's rear panel connectors and components.

Battery Module Rear Panel Layout

Diagram and labels for the battery module's rear panel connectors and components.

UPS Front Panel and Rack Mounting Kits

Display and Control Panel Functions

Identification of LEDs, alphanumeric display, and buttons on the UPS front panel.

Rack Mounting Kit Installation Guide

Details on installing telescopic rails and bracket systems for rack mounting.

Optional Transformer Module

Transformer Module Purpose

Explanation of the transformer module's purpose for galvanic isolation or earthing arrangement changes.

Transformer Connection Example

Diagram showing how the transformer module connects upstream for galvanic isolation.

Extended UPS Battery Backup

Battery Extension Module Usage

Information on connecting EX RT EXB modules to increase backup time up to 60 minutes.

CLA Module for Extended Backup

Details on the CLA module for achieving backup times of 2 to 8 hours.

Advanced UPS Integration Options

Modules Integration System

System for stacking up to 8 modules for extended backup time configurations.

REPO Battery Module Functionality

Battery module with Remote Emergency Power Off (REPO) function and its circuit breaker.

Battery Extension Cable

Description of the extended battery cable for distant battery modules.

UPS Installation: Unpacking

Power Module Unpacking and Check

Instructions and diagram for unpacking the UPS power module and its accessories.

Battery Module Unpacking and Check

Instructions and diagram for unpacking the UPS battery module and its accessories.

List of Included UPS Accessories

List and identification of included parts such as cables, stands, rails, and documentation.

UPS Installation: Tower Configuration

Tower Stand Assembly and Adjustment

Step-by-step guide to attaching and adjusting tower stands for upright UPS placement.

Tower Installation Spacing Requirements

Important spacing requirements and steps for upright installation.

UPS Installation: Rack Mounting

Control Panel Orientation Adjustment

Instructions for adjusting the orientation of the logo and control panels for rack mounting.

Battery Module Rack Mounting Procedure

Procedure for mounting the heavy battery module into a rack using optional rails.

Power Module Rack Mounting Procedure

Procedure for mounting the power module into a rack using optional rails.

UPS Rack Mounting onto Rails

Sliding UPS onto Rack Rails

Step-by-step guide for sliding the UPS unit onto the installed rack rails.

Rack Rail Hardware Provision

Note regarding the supply of rails and mounting hardware by EATON.

Rack Installation Support Systems

Rear Bracket System for Movement

Use of the rear bracket system for moving rack enclosures with UPS already mounted.

Input/Output Junction Box Bracket

Bracket for securing the Input/Output box during hot-swapping of the power module.

UPS Communication Ports Setup

RS232 Serial Port Connection

Instructions for connecting the UPS to a computer via the RS232 serial port.

Relay Communication Port Details

Details on the relay communication port, its pins, and output relay specifications.

UPS Advanced Connectivity Features

Remote Power Off (RPO) Installation

Procedure for installing the Remote Power Off function for emergency shutdown.

Remote Power Off Communication Port

Description of the EPO port for emergency power isolation with battery modules.

Communication Card Installation Guide

Guide on how to install optional communication cards into the UPS slot.

UPS Installation: Earthing Arrangements

Common AC Inputs Installation

Diagrams for UPS installation with common AC inputs and galvanic isolation.

Separate AC Inputs Installation

Diagrams for UPS installation with separate AC inputs and galvanic isolation.

Advanced UPS Installation Scenarios

Separate AC Source Installation

Diagrams for UPS installation with separate AC sources and galvanic isolation.

Frequency Converter Configuration

Configuration for applications where input frequency differs from mains frequency.

Hot Standby Redundancy Setup

Configuration for providing full redundancy (N+1) to critical loads.

UPS Protection and Cabling

Recommended Upstream Protection Devices

Specifications for upstream circuit breakers based on UPS power rating and AC input type.

Recommended Downstream Protection

Specifications for downstream circuit breakers for output circuit protection.

Required Cable Cross-Section Sizes

Guidelines for terminal-block and earthing conductor cable sizes.

UPS Power Cable Connections: Common AC

Connecting Input/Output Power Cables

Procedure for connecting power cables to the UPS for common AC sources.

Terminal Block and Cable Gland Securing

Steps for refitting the terminal block cover and tightening cable glands.

UPS Power Cable Connections: Separate AC

Connecting Separate AC Source Cables

Detailed steps for connecting Normal and Bypass AC input cables separately.

Output and Bypass AC Cable Connections

Procedure for connecting output and bypass AC cables to the respective terminal blocks.

UPS Power Cable Connections: Frequency Converter

Connecting Frequency Converter Power Cables

Steps for connecting AC input and output cables for the frequency converter option.

Bypass AC Terminal Block Warning

Important note: Do not connect anything to the Bypass AC terminal block for this configuration.

UPS Battery and Transformer Connections

Connecting Battery Power and Detection Cables

Procedure for connecting the battery power and detection cables to the UPS.

Galvanic Isolation Transformer Wiring

Diagram and instructions for connecting the galvanic isolation transformer.

UPS CLA Module Connection Procedure

Connecting CLA Module Battery Cable

Procedure for connecting the battery cable between the power module and the CLA module.

Connecting CLA Module AC Input

Steps for connecting the AC input cable of the CLA module and its circuit breaker.

UPS Initial Start Up and Personalization

Initial Startup Checklist

Steps for checking circuit breakers, bypass switch, and initial power-up sequence.

UPS Personalization Options Overview

Overview of UPS personalization settings available via front panel or software.

Front Panel Personalization Access

Instructions on how to enter personalization mode using the UPS front panel buttons.

UPS Configuration and Startup Sequence

ON/OFF Features Configuration

Settings for cold start, forced reboot, automatic restart, sleep mode, and software control.

Battery Personalization Settings

Configuration options for battery test, low battery signal, and deep discharge protection.

External Software UPS Personalization

Guide to personalizing UPS settings using the Personal Solution-Pac software.

Final UPS Startup Sequence

Steps to complete the startup sequence after personalization, including LED indicators.

Understanding UPS Operating Modes

Normal (Double Conversion) Mode

Detailed explanation of the default Normal mode, including AC source availability scenarios.

Eco Mode Operation and Benefits

Explanation of Eco mode benefits and operation under different AC source conditions.

UPS Battery Power Management

Transfer to Battery Power Indicators

Indicators and behavior when the UPS transfers to battery power due to AC source loss.

Low Battery Warning and Action

Description of the low-battery warning indicators and recommended actions.

End of Battery Backup Time

Behavior and indicators when the UPS backup time is exhausted.

UPS Shutdown Procedure

Executing UPS System Shutdown

Steps for shutting down the UPS using the OFF button and circuit breakers.

Shutdown Mode Operational Notes

Notes on load power during shutdown, frequency converter mode, and bypass AC source issues.

UPS Maintenance: Troubleshooting Guide

Troubleshooting Without EATON Support

Common indications and corrections for issues not requiring EATON support.

Troubleshooting Requiring EATON Support

Indications and actions for faults that need EATON after-sales support.

UPS Maintenance: Power Module Hot-Swap

Disconnecting the Power Module Safely

Steps to safely disconnect the power module while the load remains powered by bypass.

Power Module Replacement Process

Confirmation that the connected equipment is powered by the Bypass AC source during replacement.

UPS Maintenance: Module Swapping

Reconnecting the Power Module

Procedure for reconnecting the power module and completing the UPS startup sequence.

Disconnecting the Battery Module

Steps to safely disconnect the battery module for replacement.

Reconnecting the Battery Module

Procedure for reconnecting the battery module and completing the UPS startup.

UPS Training and Support Information

EATON Technical Training Courses

Information on technical training courses offered by EATON for product usage and maintenance.

UPS Technical Specifications

Electrical Characteristics Summary

Details on operating modes, overload behavior, and protection device selection.

Upstream Circuit Breaker Sizing

Guidelines for selecting upstream circuit breakers based on UPS power rating and line current.

UPS Protection Device Performance Curves

AC Source Circuit Breaker Curves

Time/current curves for the UPS Normal AC source circuit-breaker.

Input and Output Fuse Curves

Time/current curves for UPS input and output fuses.

UPS Electrical Performance Data

UPS Input/Output Characteristics

Voltage and frequency ranges for AC sources and load output.

Overload and Short-Circuit Current Data

Data on permissible overloads and short-circuit currents provided by the UPS.

EX RT Transformer Specifications

Technical specifications for the EX RT Transformer module.

UPS Appendices and Glossary

EX RT CLA Module Specifications

Technical details for the EX RT CLA module, including input voltage and charge current.

UPS Thermal Characteristics

Information on operating temperature, battery backup time impact, and airflow.

Glossary of UPS Terminology

Definitions of key terms used in the UPS manual, such as Backup time, ECO mode, and Normal mode.

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