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Edwards EXC120 User Manual

Edwards EXC120
54 pages
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D396-14-880
Issue J Original
Instruction Manual
EXC Turbomolecular Pump Controllers
Description Item Number
EXC120 Controller D396-16-000
EXC120E Controller D396-17-000
EXC300 Controller D396-14-000
EXC300M Controller D396-15-000

Table of Contents

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Edwards EXC120 Specifications

General IconGeneral
ModelEXC120
TypeController
ManufacturerEdwards
CompatibilityEdwards Vacuum Pumps and Instruments
Output ChannelsMultiple (Relay and Analog)

Summary

EXC Turbomolecular Pump Controllers

Scope and Definitions

Defines the manual's scope and key terminology for EXC controllers.

Controller Description

Provides an overview of the EXC Controller's functionality, features, and purpose.

Front Panel Controls and Indicators

Details the operational buttons, switches, and status LEDs on the controller's front panel.

Bakeout Band Control

Explains how to activate and manage the bakeout band function via the controller.

Active Gauge Connectivity

Describes how to connect and integrate active vacuum gauges with the controller.

Backing Pump Control

Outlines the controller's capabilities for managing backing pump operation.

Logic Interface Overview

Introduces the logic interface, its signal types, and physical connector details.

Electrical Supplies and Control Inputs

Details the 24V power supplies and switch-type input signals for controller operation.

Status and Analogue Outputs

Explains the output signals that indicate controller status and pump speed.

Vent-Valve Control Options

Describes the various configurations for controlling the vent-valve based on conditions.

Controller Fail Conditions

Covers general fail states, internal timer faults, and axial emergency conditions.

Electrical Connection Details

Provides specific information on the physical electrical connections to the controller.

Technical Data

Operating and Storage Conditions

Specifies the environmental parameters for controller operation and storage.

Mechanical Specifications

Details physical dimensions, mass, and types of connectors used on the controllers.

Electrical Specifications

Covers logic interface electrical data, voltage ranges, and fuse ratings.

Electrical Connector Data

Provides specific technical data for each type of electrical connector used.

Factory Default Settings

Lists the standard configuration settings for normal speed setpoint and timers.

Installation Guide

Unpacking and Inspection

Instructions for checking the controller's contents and condition upon receipt.

Mounting and Fitting the Controller

Guidance on correctly installing the controller in various rack or cabinet environments.

Controller Electrical Connection Procedures

Details the wiring for logic interface, pump, and accessory connections.

Connecting the Main Electrical Supply

Step-by-step instructions for safely connecting the controller to the power source.

Grounding and Bonding for Safety

Explains protective earth bonding for electrical safety and RFI reduction.

Pump and Accessory Connections

Guides on connecting the EXT pump, backing pump, bakeout band, and gauges.

Logic Interface Setup and Wiring

Instructions for connecting external control equipment via the logic interface.

Speed Setpoint and Timer Adjustments

How to adjust the controller's normal speed setpoint and internal timer.

Controller Configuration Options

Details DIP switch settings for customizing controller operation and features.

Operation Guide

System Start-up Procedure

Procedure for starting the EXT pump and associated system components.

Standby Mode Operation

How to place the controller and pump into standby for reduced speed operation.

Bakeout Band Operation Control

Managing the bakeout band via the heater switch and normal speed setpoint.

Handling High Pressure and Temperature

Describes controller behavior under high inlet pressure or pump temperature conditions.

Hours Counter Functionality

Explains the integrated hours counter's functionality and how to read its display.

Normal Shutdown Procedure

Step-by-step instructions for safely shutting down the system and pump.

Fail Condition Handling and Reset

Covers automatic shutdown on fail and procedures for resetting the controller.

Electrical Supply Failure Response

Details how the controller and pump react to a loss of electrical supply.

Maintenance and Troubleshooting

Safety During Maintenance

Essential safety precautions to follow before performing any maintenance tasks.

Fuse Replacement Guide

Instructions for replacing electrical supply and bakeout band fuses.

Troubleshooting Common Issues

Guidance on diagnosing and resolving controller failures and operational problems.

Cleaning the Controller Exterior

Recommendations for cleaning the external surfaces of the controller safely.

Storage and Disposal

Controller Storage Recommendations

Guidelines for storing the controller safely and effectively when not in use.

Safe Disposal Procedures

Instructions for safely disposing of the controller and its components environmentally.

Spares and Accessories Catalog

Ordering Spares and Accessories

Information on how to order replacement parts and accessories from Edwards.

List of Available Spares

Catalog of spare parts such as cables, connectors, and power supplies.

Accessory Catalog

Lists available accessories like pump cables, bakeout bands, and coolers.

Pump-to-Controller Cables

Details the specific cables required to connect various pumps to the controllers.

Bakeout Bands and Components

Information on bakeout bands for pumps and their voltage-specific options.

Vent Valves and Air Coolers

Describes available solenoid-operated vent valves and ACX air coolers.

Active Vacuum Gauge Options

Lists suitable active vacuum gauges and their corresponding connection cables.

Engineering Diagrams

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