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EFD Ultra 2415 - User Manual

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User’s Guide
®
A NORDSON COMPANY
Ultra
®
2400 Series
Dispensing Workstation
Ultra 2400
Ultra 2405
Ultra 2415
Electronic pdf files of EFD manuals are also available at www.efd-inc.com/manuals.html
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Summary

Users Guide

Introduction to the Ultra 2400 Series

The EFD Pledge

EFD's commitment to customer satisfaction and product quality standards.

Safety Information and Guidelines

Personal Safety and Personnel Qualifications

Ensuring safe operation by qualified personnel and following personal safety instructions.

Intended Use and Regulatory Compliance

Guidelines for proper equipment use and adherence to relevant regulations and approvals.

Fire Safety and Malfunction Response Procedures

Instructions to prevent fires and steps to take in case of equipment malfunction.

Disposal and Material Declarations

Information on proper disposal of equipment and hazardous material declarations.

Getting Started with Your Dispensing Workstation

Key Features and Initial Setup Steps

Overview of the Ultra 2400's features and a guide to initial setup procedures.

Technical Specifications

Product Model and Operational Specifications

Detailed specifications for Ultra 2400, 2405, and 2415 models, including operating conditions.

Front Panel Features and Controls

Dispense Modes Overview

Explanation of the different dispense modes: Timed, Steady, and Teach.

Dispense Time Adjustment

Procedure for setting the precise dispense time for accurate deposits.

Air Pressure and Vacuum Control

Steps for adjusting air pressure and vacuum settings for optimal dispensing.

Clock Setting Procedure

Instructions on how to set the real-time clock displayed on the unit.

Power, Menu Navigation, and Shot Count

Basic controls for power, accessing menus, and managing shot counts.

Dispense Modes and Air Output Ports

Details on dispense modes and the function of air output ports.

Back Panel Features and Controls

Power, Communication, and I;O Interface Ports

Description of power input, communication, and 8-pin I/O interface ports on the back panel.

Auxiliary, Pedal, Exhaust, and Air Ports

Details on auxiliary, foot pedal/finger switch, exhaust, and air ports on the back panel.

Filling the Syringe Barrel

Fluid Filling Procedures for Different Viscosities

Methods for filling syringe barrels with pourable, thick, or watery fluids.

Vacuum Control and Watery Fluid Handling

Using vacuum control for consistent dispensing of watery fluids and preventing drips.

Syringe Barrel Loading Alternatives

Loading Equipment and Related Accessories

Using barrel loaders, racks, and fittings for efficient syringe barrel loading.

Initial Test Procedures

Setup and Steady Mode Testing

Steps for setting up the dispenser and testing its performance in Steady mode.

Timed and Teach Mode Testing

Procedures for testing dispensing accuracy using Timed and Teach modes.

Memory and Job Program Management

Saving and Utilizing Job Programs

Instructions for saving dispense settings and operating saved job programs.

Editing and Clearing Saved Job Programs

Methods for modifying or removing previously saved job programs.

Menu Functions Overview

Dispense, Memory, and Count Settings

Using the menu to access dispense, memory, and shot count functions.

Units, Language, and Info Options

Menu options for changing units, language, and accessing system information.

Security and Password Management

Setting up a security code and password to protect job settings.

Input;Output Connection Details

Initiate Circuits and Feedback Signals

Explanation of voltage and mechanical initiate circuits, and end-of-cycle feedback.

I;O Pin Assignments and Connector

Details on the pinout for the 8-pin I/O connector and its functions.

Schematic and Parts List

Troubleshooting Guide

Power, Output, and Display Issues

Solutions for problems related to power, auxiliary output, and display backlight.

Dispensing and Material Problems

Troubleshooting inconsistent deposits, timer issues, and material suck-back.

Air Leaks and Voltage Initiation Issues

Addressing air leaks from the exhaust and voltage initiate circuit malfunctions.

Helpful Hints and Settings Guidance

General Dispensing Tips

Practical advice for improving dispensing accuracy, fluidity, and handling.

Settings Optimization Advice

Guidance on adjusting time, pressure, vacuum, and tip size for best results.

Optional Productivity Tools

Holders, Lighting, Shields, and Vacuum Trap

Accessories for improved handling, visibility, safety, and fluid management.

Shelving, Magnification, Connectivity, and Air Systems

Tools for space optimization, precision, external control, and air preparation.

EFD Ten Year No-Fault Warranty

EFD Ultra 2415 Specifications

General IconGeneral
BrandEFD
ModelUltra 2415
CategoryDispenser
LanguageEnglish

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