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ELGA PURELAB flex 1 - User Manual

ELGA PURELAB flex 1
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Service Manual
PURELAB flex
Introduction Issue 4 Page 1 of 45
Covers the following products:
PURELAB flex 1
PURELAB flex 2
ELGA LabWater assumes that the technician using this manual has a working knowledge of
water purification systems and has attended an ELGA LabWater technical training course.
This manual is correct for use with the PURELAB range of systems mentioned above. For
information on other products from ELGA LabWater please refer to the relevant service
manual available from www.elgalabnet.net.
If you would like to contact us with regards to training or give us any feedback on this
manual please contact technical support at techsupport@elgalabwater.com

Questions and Answers

Summary

Manual Revision Notes

Product Part Numbers

Copyright Note

Health and Safety

Environment

Specifies environmental conditions for safe system operation.

Display Handset Safety

Advises against submerging the display handset in water.

Electrical Safety

Warns about positioning power supply away from water contact.

Ultraviolet Light Safety

Warns about lamp exposure and proper disposal.

Residual Biostat Safety

Mentions residual biostat flushed during commissioning.

Control of Substances Hazardous to Health (COSHH)

Refers to material safety data sheets for purification packs.

Section 1 - Process Description

Process Flow for flex 1

Details the water flow path for the PURELAB flex 1 model.

Process Flow for flex 2

Details the water flow path for the PURELAB flex 2 model.

Process Flow Diagrams

Visual representation of software routines for process flow.

Section 2 - Parts Identification

Consumables

Lists parts that are consumed during operation and require replacement.

Accessories

Lists optional items and kits for the PURELAB flex system.

Common; Basic Parts

Lists standard, commonly used parts for the PURELAB flex.

Drawings

Provides references to detailed diagrams of system components.

Section 3 - Electronics

Display Icons

Explains the meaning of icons displayed on the PURELAB flex handset.

Software History

Lists past software versions and their release dates.

PCB Drawings and Details

Provides details and part numbers for Printed Circuit Boards used in the system.

Software Installation Instructions

Step-by-step guide to install software onto the PURELAB flex PCB.

Battery Replacement

Instructions for replacing the system's backup battery.

Electrical Parameters

Details electrical specifications for the PURELAB flex system.

Section 4 - Maintenance

Service Recommendations

Provides recommended checks and procedures for routine service visits.

Operational Parameters

Details nominal operating values for pressure, flow rate, and dispense volumes.

Calibration

Outlines the procedure and required sub-boxes for system calibration.

USB Stick Preparation for Calibration

Guide on preparing a USB stick for system calibration procedures.

Quality and Temperature Sensor Calibration

Tables detailing steps for calibrating quality and temperature sensors.

Auto Volume Calibration

Procedure for calibrating the automatic volume dispensing function.

Sanitisation

Steps and precautions for sanitizing the PURELAB flex system.

Section 5 - Specifications

System Specifications

Comprehensive specifications including treated water quality, dimensions, and electrical requirements.

Feedwater Requirements

Details the required quality and pressure of the feedwater supply.

Section 6 - Troubleshooting

Troubleshooting Guide

Lists common symptoms and their potential causes for the PURELAB flex.

Section 7 - Appendix

Appendix Index

Lists the contents and page numbers of the appendices.

Appendix A: Commissioning Report

Template for recording commissioning settings and tests for the PURELAB flex.

Appendix B: Routine Service Report

Template for documenting routine service checks and observations.

Appendix C: Calibration Certificate

Template for recording calibration results and substitution box details.

PURELAB flex Guidelines (Service Bulletin)

PURELAB flex Fuses

Identifies the two fuses on the PURELAB flex PCB and their functions.

Button Combinations for PURELAB flex

Details button combinations for accessing system menus and functions.

Calibration of Outlet Valve

Step-by-step guide for calibrating the PURELAB flex outlet valve.

Changing the Dispense Handset

Instructions for replacing the dispense handset on the PURELAB flex.

Software Reinstallation and System Test

Procedure for resetting the PCB and reinstalling system software and test programs.

System Type Selection and Test Procedure

Guide to selecting system type and navigating the test procedure.

Distribution List and Approval

Lists recipients of the service bulletin and approval signatures.

ELGA PURELAB flex 1 Specifications

General IconGeneral
BrandELGA
ModelPURELAB flex 1
CategoryWater Filtration Systems
LanguageEnglish

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