Emerson Fisher 4210 - User Manual

www.Fisher.com
D200354X012
Incorporates Errata Sheet dated February 2009 − see page 43
4200 Series Electronic Position Transmitters
Contents
Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scope of Manual 1. . . . . . . . . . . . . . . . . . . . . . . . .
Description 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Educational Services 2. . . . . . . . . . . . . . . . . . . . . .
Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Instructions for Safe Use and
Installations in Hazardous Locations 6. . . . . .
CSA 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FM 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ATEX Intrinsic Safety, Dust 7. . . . . . . . . . . . . . .
ATEX Type n, Dust 7. . . . . . . . . . . . . . . . . . . . . .
Mechanical Connections 7. . . . . . . . . . . . . . . . . . .
Sliding-Stem Actuator Mounting 7. . . . . . . . . . .
Rotary-Shaft Actuator Mounting 8. . . . . . . . . . .
Long Stroke Sliding-Stem Actuator
Mounting Type 585C and 470-16 8. . . . . . . .
Long Stroke Sliding-Stem Actuator
Mounting Type 585CLS and 490 9. . . . . . . .
Electrical Connections 10. . . . . . . . . . . . . . . . . . . .
Conduit 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Wiring 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Potentiometer Alignment 12. . . . . . . . . . . . . . . . .
Direct or Reverse Action 13. . . . . . . . . . . . . . . . . .
Operating Information 13. . . . . . . . . . . . . . . . . . . . .
Initial Considerations 13. . . . . . . . . . . . . . . . . . . . .
Transmitter and Position Switch
Conditions 15. . . . . . . . . . . . . . . . . . . . . . . . . .
Normal Operation 17. . . . . . . . . . . . . . . . . . . . . . . .
Calibration 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Equipment Required 17. . . . . . . . . . . . . . . . .
Test Connections to the Field Wiring
Compartment 18. . . . . . . . . . . . . . . . . . . . . . . . .
Transmitter Circuit Zero and Span
Adjustment 18. . . . . . . . . . . . . . . . . . . . . . . . . . .
High and Low Position Switch Adjustment 19. .
Setting the High Position Switch 20. . . . . . . . . .
Setting the High Position Switch
Deadband 20. . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the Low Position Switch 20. . . . . . . . . .
Setting the Low Position Switch
Deadband 20. . . . . . . . . . . . . . . . . . . . . . . . . . .
Position Switch Circuit Shutoff 20. . . . . . . . . . . . .
Principle of Operation 21. . . . . . . . . . . . . . . . . . . . .
Transmitter Circuit 22. . . . . . . . . . . . . . . . . . . . . . .
Position Switch Circuit 22. . . . . . . . . . . . . . . . . . . .
W4273-1
SLIDING-STEM
ACTUATOR MOUNTING
W4274-1
ROTARY
ACTUATOR MOUNTING
Figure 1. Typical 4200 Series Position Transmitters
Maintenance 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Procedures 23. . . . . . . . . . . . . .
Transmitter Circuit 23. . . . . . . . . . . . . . . . . . . . . .
Position Switch Circuit 24. . . . . . . . . . . . . . . . . .
Parts Ordering 27. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loop Schematics and Nameplates 40. . . . . . . . . .
Introduction
Scope of Manual
This instruction manual provides installation,
operating, calibration, maintenance, and parts
ordering information for the 4200 Series electronic
position transmitters (figure 1). Refer to separate
instruction manuals for information on the actuator
and valve.
Instruction Manual
Form 5596
November 2006
4200 Series Transmitters

Emerson Fisher 4210 Specifications

General

Brand	Emerson
Model	Fisher 4210
Category	Transmitter
Language	English

Summary

Introduction

Scope of Manual

Defines the scope and purpose of the instruction manual for the 4200 Series transmitters.

Product Description

Educational Services

Technical Specifications

Input and Output Signal Specs

Details input signal source, output signal, and current limits.

Power Supply and Relay Requirements

Specifies power supply needs, relay type, rating, and life expectancy.

Accuracy, Repeatability, and Influences

Defines accuracy, repeatability, operating influences, and conditions.

Mounting and Electrical Classification

Details mounting options and electrical classifications for hazardous area certifications.

Housing and Weight

Specifies enclosure ratings and the approximate weight of the transmitter.

Available Configurations

Zero and Span Limits

Immunity Performance

Installation Procedures

General Installation Guidelines

Provides safety precautions, process media protection, and general mounting advice.

Transmitter Dimensions

Illustrates the physical dimensions and key compartments of the transmitter.

Hazardous Location Installations

CSA Classification and Safe Use

Details CSA hazardous area classifications and special conditions for safe use.

FM Classification and Safe Use

Details FM hazardous area classifications and special conditions for safe use.

Hazardous Area Classifications

FM Hazardous Area Data

Lists FM classifications, entity ratings, temperature codes, and enclosure ratings.

ATEX Hazardous Area Data

Lists ATEX classifications, entity ratings, temperature codes, and enclosure ratings.

ATEX Intrinsic Safety and Type n

Covers intrinsic safety and Type n precautions for ATEX-certified transmitters.

Mechanical Connections

Sliding-Stem Actuator Mounting

Step-by-step instructions for mounting transmitters on standard stroke sliding-stem actuators.

Rotary-Shaft Actuator Mounting

Procedures for mounting transmitters on rotary-shaft actuators using specific couplings and plates.

Long Stroke Sliding-Stem Mounting

Instructions for mounting transmitters on long stroke sliding-stem actuators with cable transducer assemblies.

Electrical Connections

Field Wiring Details

Explains how to connect the transmitter to the power supply and receiving device.

Position Switch Relay Wiring

Describes wiring for position switch relays, including normal and alarm conditions.

Potentiometer Alignment

Operating Information

Initial Considerations

Covers factory calibration status and the need for field calibration based on order specifications.

Direct or Reverse Action

Explains how to set the transmitter for direct or reverse output action.

Transmitter and Position Switch Conditions

Calibration Procedures

Test Equipment Required

Lists the necessary test equipment for calibration, including DVM and power supply.

Transmitter Circuit Adjustment

Details the steps to adjust the transmitter's zero and span for accurate 4-20 mA output.

Position Switch Adjustment

Provides procedures for setting the high/low position switches and their deadbands.

Principle of Operation

Maintenance and Troubleshooting

General Safety Precautions

Highlights critical safety warnings for maintenance operations, including pressure and hazardous areas.

Transmitter Circuit Troubleshooting

Offers diagnostic steps for transmitter circuit issues, including voltage checks and component replacement.

Position Switch Circuit Troubleshooting

Provides troubleshooting steps for position switch circuit problems, including wiring and voltage checks.

Component Replacement Procedures

Printed Wiring Board Replacement

Instructions for removing and replacing the field circuit printed wiring board.

Pot;Bushing Assembly Replacement

Steps for removing and replacing the potentiometer/bushing assembly.

Parts Ordering Information

Guidance on how to order replacement parts, including part numbers and contacting sales.

Loop Schematics and Nameplates

CSA Intrinsically Safe Schematic

Provides a schematic for intrinsically safe wiring in hazardous locations per CSA standards.

FM Schematic

Details wiring schematics for FM approved barriers in hazardous locations, including entity installation rules.

Approval Nameplates

CSA and FM Approval Nameplates

Shows sample nameplates for CSA/FM approvals, detailing intrinsic safety and explosion-proof ratings.

ATEX Approval Nameplates

Shows sample ATEX approval nameplates for intrinsic safety and Type n classifications.