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Emerson ZX User Manual

Emerson ZX
54 pages
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ZX OUTDOOR REFRIGERATION
CONDENSING UNIT
USER MANUAL
Emerson Climate Technologies (Suzhou) Co., Ltd.
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Emerson ZX Specifications

General IconGeneral
BrandEmerson
ModelZX
CategoryAir Conditioner
LanguageEnglish

Summary

Disclaimer

Introduction to the ZX Refrigeration Condensing Unit

Product Description

Details the application range and models of the ZX Condensing Unit.

Basic and Optional Configuration

Outlines the standard components and optional packages for the ZX CDU.

The E2 Control Board

Illustrates and labels the components of the E2 control board.

The Defrost Module

Shows the Defrost Module and its connections.

The Diagnostic Module

Presents the Diagnostic Module, highlighting its features and variations.

Control Features

Explains the Automatic Liquid Injection and other protection features.

Diagnostic and Defrost Features

Details the Diagnostic Module's LED status and interpretation chart.

The Diagnostics Interpretation Chart

Chart correlating LED status to system events and faults.

Advantages

Highlights the affordability, low noise, and built-in technology benefits.

The ZX Value Story

Summarizes the key value propositions of the ZX CDU.

Application Types

Lists various installation types where the ZX CDU can be applied.

ZX Nomenclature

ZX Nomenclature

Explains the coding system used for ZX unit model identification.

Receiving Your ZX Unit

Physical Layout of the ZX

ZX 600 TFD (with front panel open to expose the components)

Diagram labeling major components within the ZX unit.

Fan and Fan Motor exposed

Detailed view of the fan and motor assembly.

Location of the Fixed High and Low Pressure Switches

Illustrates the placement of HP and LP pressure switches.

A ZX 600 during assembly (showing the patented Injection System)

Shows the patented liquid injection system during assembly.

3-Dimensional Views of Selected Component Layout

3D views of component layout, not for dimensioning.

Dimensions and Installation Guidelines

Physical Dimensions

Illustrates the physical dimensions and clearance requirements for the unit.

Essential Service/Installation Tools, Equipment and Materials

Four Port Charging Manifold

Illustrates a four-port charging manifold, a key installation tool.

A popular Electronic Vacuum Gage

Depicts an electronic vacuum gauge, essential for system evacuation.

Electrical Installation

Refrigeration Piping Installation

Commissioning Hook-up & Essential Equipment

Leak Checking and Evacuation

Initial Pressure Testing (by vacuum and nitrogen)

Step-by-step guide for initial pressure testing using vacuum and nitrogen.

Schrader Valves with and without Depressors

Illustrates Schrader valves with and without depressors.

Leak Test (by refrigerant with nitrogen pressurization)

Procedure for leak testing using refrigerant and nitrogen pressurization.

Evacuation

Detailed steps for evacuating the refrigeration system.

Charging and Commissioning

Steps for charging the system with refrigerant and commissioning the unit.

E2 Control and Operating Features

Automatic Liquid Injection

Details the automatic liquid injection system for compressor protection.

Copeland supplied Option - Fan Speed Control

Describes the fan speed control option and its benefits in low ambient conditions.

Copeland supplied option - Diagnostic Module

Explains the self-diagnostic capabilities of the Diagnostic Module.

The Copeland supplied option - Defrost Control Module

Details the time-initiated, time-terminated defrost control module.

Compressor Protection Features

Covers compressor phase reversal, voltage, current, and pressure protections.

Operation & Set-up of the E2 Board

Compressor/Unit Setting

Explains how to set up the E2 controller for specific ZX unit models.

Compressor Motor Protection

Details the E2 board's protection mechanisms for the compressor motor.

Compressor Pressure Protection

Covers high and low pressure protection mechanisms for the compressor.

Compressor Discharge Temperature Protection

Explains how discharge temperature protection is achieved via liquid injection.

Other Inputs to the E2 Board

Describes inputs like thermostat, case temperature, and ambient sensors.

Condenser Coil & Ambient Air Thermistors

Details the function of condenser coil and ambient air thermistors for fan control.

Other Outputs from the E2 Board

Lists outputs from the E2 board for solenoid valves and contactors.

Operation & Set-up of the Diagnostic Module and the Defrost Module (Options)

The Diagnostic Module

Explains the operation and fault status display of the Diagnostic Module.

Other Outputs provided by the Diagnostic Module

Covers external buzzer, dialer, and liquid floodback warning outputs.

The Defrost Module

Details the defrost module's settings for interval and duration.

Defrost Module details

Illustrates the Defrost Module and its control switches.

Diagnostic Module and Defrost Module connected to the E2 Unit Controller

Shows the Diagnostic and Defrost modules connected to the E2 controller.

Maintenance

Condenser Fins

Guidance on cleaning condenser fins to maintain performance.

Electrical Connections

Recommendations for checking electrical connection tightness.

E2 Control Panel

Information on the E2 control panel and fuse, noting it's not routine maintenance.

Routine Leak Testing

Procedures for routine leak testing of the system joints.

Spare Parts List

Trouble Shooting

Possible Causes/Effects

Table linking discharge/suction pressure issues to potential causes.

Troubleshooting Table

Guides technicians on system parameters for diagnosing issues.

General Technical Data

ZX Wiring Diagram

Capacity (kW) at 50Hz for Refrigerant R22

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