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Empire DVCD42FP31P-2 - User Manual

Empire DVCD42FP31P-2
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Page 1
INSTALLATION INSTRUCTIONS
AND OWNER'S MANUAL
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
DIRECT VENT ZERO CLEARANCE
GAS FIREPLACE HEATER SERIES:
MILLIVOLT (MV)
dvcd(32,36,42)fP3(0,1)(n,P)-2
INTERMITTENT PILOT (IP)
dvcd(32,36,42)fP7(0,1)(n,P)-2
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
Do not store or use gasoline or other
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vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
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service agency or the gas supplier.
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aftermarket, permanently located,
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This appliance is only for use with the type
of gas indicated on the rating plate. This
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
GAS-FIRED

HOT GLASS
DO NOT TOUCH
NEVER
WILL
CAUSE BURNS.
GLASS
UNTIL COOLED.
ALLOW CHILDREN
TO TOUCH GLASS.
DANGER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Empire DVCD42FP31P-2 and is the answer not in the manual?

Summary

Safety and Warnings

Fire or Explosion Hazard

Warnings about flammable vapors and liquids, and what to do if gas is smelled.

Danger: Hot Glass

Warning about hot glass causing burns and keeping children away.

Getting Started and Safety Precautions

Samples and Definitions

Explains hazard symbols like DANGER, WARNING, and CAUTION used in the manual.

Installation Steps Overview

Outlines the sequence of installation tasks from framing to lighting the fireplace.

Unpacking and Parts Identification

Carton Contents and Hardware Pack

Lists and illustrates all components included in the fireplace package.

Introduction and Installer Guidance

Homeowner Reference Information

Fields for recording fireplace model, serial number, date purchased, and dealer information.

Fireplace Certification and Codes

Details fireplace certification and compliance with national and local codes.

Specifications and Available Accessories

Fireplace Specifications

Provides technical details like BTU, KWH, orifice size, and gas supply pressures for different models.

Available Accessories and Vent Kits

Lists optional accessories, vent kits, and conversion kits for the fireplace.

Vent System Components and Types

Vent System Identification

Identifies different vent components like elbows, terminations, and thimbles.

Special Vent Kits and Systems

Lists specific vent kits and compatible venting system manufacturers.

Fireplace Physical Dimensions

Dimension Diagrams

Illustrates various dimensions of the fireplace from different perspectives and corner installations.

Detailed Fireplace Dimensions

Dimension Table

Provides specific measurements for different parts of the fireplace models DVCD32, DVCD36, and DVCD42.

Clearance Requirements

Clearance to Combustibles

Specifies minimum clearances from the fireplace to combustible materials.

Mantel Clearance Chart

Details required clearances for mantels above the fireplace.

Fireplace Placement Options

Installation Location Types

Shows diagrams for corner, angled corner, island, cabinet, flush wall, and room divider installations.

Gas Supply and Piping

Gas Line Connection

Illustrates how to connect the gas supply line to the fireplace.

Recommended Gas Pipe Diameter

Table specifying pipe sizes based on length for Natural Gas and LP.

Gas Supply Pressure and Valve Checks

Main Gas Supply Shut-off Valve

Instructions for installing and checking the main gas shut-off valve.

Checking Manifold Pressures

Details required gas supply and manifold pressures for NAT and LP.

Electrical Connections and Framing

Junction Box Wiring

Shows how to wire the junction box for an optional blower.

Framing Information

Provides guidelines and dimensions for framing the fireplace opening.

Fireplace Framing and Mounting

Frame the Fireplace Opening

Step-by-step instructions and diagrams for framing the fireplace opening.

Attach Fireplace to Frame

Details on using nailing flanges to secure the fireplace to the framing.

Canopy Installation and Vent Pipe Clearances

Install the Canopy

Instructions for installing the fireplace canopy.

Vent Pipe Clearances

Shows minimum clearances required around vent pipes for vertical and horizontal runs.

Vent Pipe Clearance Requirements

Vertical Vent Pipe Clearances

Provides clearance dimensions for vertical vent pipe configurations.

Horizontal Vent Pipe Clearances

Provides clearance dimensions for horizontal vent pipe configurations.

Corner Vent Pipe Clearances

Vertical 90° Elbow to Horizontal Out the Wall

Clearances for venting with a 90° elbow to the wall.

Corner Installation Horizontal, 45° Elbow to Horizontal Out the Wall

Clearances for corner installations with a 45° elbow.

Top Venting: Using the Vent Graph

How to Use the Vent Graph

Instructions on how to read the graph for acceptable vertical and horizontal vent runs.

Venting Graph Explanation

Graphical representation of acceptable vent lengths and configurations.

Top Venting: Special Installations

Below Grade Installation

Guidance for installing vent systems below grade level.

Venting Examples

Illustrates possible venting systems with 90° elbows and their dimensions.

Top Venting: Elbow Configurations

Venting with Two 90° Elbows

Examples of venting systems using two 90° elbows and related dimensions.

Elbow Dimension Tables

Tables showing dimensions for hard elbow and flex pipe 90-degree bends.

Top Venting: Hole Cutting and Positioning

Position the Fireplace

Advice on positioning the fireplace for optimal vent termination.

Cut the Hole for Vent Termination

Instructions on cutting the wall opening for the vent cap.

Top Venting: Installation Examples

Venting Example 1

Shows a venting configuration with H1, H2, and V1 dimensions.

Venting Example 2

Illustrates another top venting setup with H1, H2, H3, and V1 measurements.

Rear Venting: Using the Vent Graph

How to Use the Rear Venting Graph

Instructions for determining acceptable vertical and horizontal vent runs for rear venting.

Air Shutter Settings for Rear Venting

Table specifying air shutter openings for different models and gas types when rear venting.

Rear Venting: Installation Examples

Rear Venting Example 1

Shows a rear venting configuration with H1 and V1 dimensions.

Rear Venting Example 2

Illustrates another rear venting setup with H2 and V1 measurements.

Rear Vent Conversion Procedure

Convert Flue Take-off to Rear Venting

Step-by-step instructions for converting the fireplace from top venting to rear venting.

General Vent Clearances

Vent Clearance Table

Details clearances for vent terminals, air supply inlets, and areas where terminals are not permitted.

Clearance Notes and Disclaimer

Provides important notes on clearances and a disclaimer regarding vinyl materials.

Framing and Firestop Installation

Install Support Brackets

Instructions for installing pipe supports for horizontal and vertical vent runs.

Install Firestops

Guidance on installing firestops for vent system penetrations through walls and ceilings.

Vertical Firestop Installation

Vertical Firestop Procedures

Instructions for installing ceiling firestops for vertical vent runs.

Vent Termination Clearances

Termination Clearance Diagrams

Illustrates required clearances for vent terminals in various building configurations.

Vertical Sidewall Installation Notes

Important considerations for vertical vent termination through sidewalls.

Horizontal Vent Termination

Horizontal Termination Cap Installation

Steps for installing the termination cap through the wall firestop.

Snorkel Terminations

Information on using snorkel terminations for installations with vertical rise.

Vertical Vent Termination

Minimum Vent Height Above Roof

Guidelines for determining the required vent height above the roofline.

Vertical Inlet Baffle Installation

Instructions for installing the vertical inlet baffle for flame enhancement.

Vertical Termination: Assembly and Applications

Reassemble Vent Pipe System

Steps for reassembling the vent pipe sections and ensuring secure connections.

Vertical Through the Roof Applications

Details on vertical installations through the roof, including elbow usage and support.

DVVK-4 F Flex Vent Installation

Flex Vent Installation Notes

Important considerations for installing flex venting, including rise and sag prevention.

Flex Vent Installation Steps

Step-by-step guide for installing the DVVK-4F flex vent kit.

DVVK-4 F Flex Vent Assembly

Attach Termination Cap and Adapters

Instructions for attaching the termination cap and vent adapters.

Connect Outer Vent Pipe and Check

Steps for connecting the outer vent pipe and verifying all connections.

DVVK-4 RE Vent Kit Installation

Installing Wall Thimble;Firestop Assembly

Steps for installing the wall thimble and firestop assembly.

Cutting Vent Tubes

Guidance on marking and cutting vent tubes for proper fit.

DVVK-4 RE Vent Kit Assembly Steps

Attaching Outside Mounting Plate

Instructions for attaching the outside mounting plate and tube.

Sealing Flue Outlet Tube

Details on sealing the flue outlet tube connection.

DVVK-4 RE Vent Kit Connections

Sealing Flue Outlet Tube

Procedures for sealing the flue outlet tube for direct or rigid vent system connections.

Connecting to Rigid Vent System

Instructions for connecting the vent kit to a rigid venting system.

DVCD32 Fireplace Log Identification

Log Identification Chart

Lists and shows images of each log component for the DVCD32 model.

DVCD32 Fireplace Log Placement

Log Placement Criticality

Emphasizes the importance of correct log positioning for safe and clean operation.

Decorative Material Placement

Instructions for placing decorative rocks and ember material.

DVCD32 Log Placement: Log A

Positioning Log A

Step-by-step guide for placing Log A on the left front pin of the burner.

DVCD32 Log Placement: Log B

Positioning Log B

Step-by-step guide for placing Log B on the right front pin of the burner.

DVCD32 Log Placement: Log C

Positioning Log C

Step-by-step guide for placing Log C between the burner tube legs.

DVCD32 Log Placement: Log D

Positioning Log D

Step-by-step guide for placing Log D onto the rear log support.

DVCD32 Log Placement: Log E

Positioning Log E

Step-by-step guide for placing Log E onto Log D and resting on Log B.

DVCD32 Log Placement: Log F

Positioning Log F

Step-by-step guide for placing Log F onto Log C and angling towards the burner.

DVCD32 Log Placement: Log G

Positioning Log G

Step-by-step guide for placing Log G onto Log B.

DVCD36 Fireplace Log Identification

Log Identification Chart

Lists and shows images of each log component for the DVCD36 model.

DVCD36 Fireplace Log Placement

Log Placement Importance

Stresses the importance of correct log positioning for optimal fireplace performance.

Decorative Material Placement

Instructions for arranging decorative rocks and ember material.

DVCD36 Log Placement: Log A

Positioning Log A

Step-by-step guide for placing Log A on the left front pin of the burner.

DVCD36 Log Placement: Log B

Positioning Log B

Step-by-step guide for placing Log B on the right front pin of the burner.

DVCD36 Log Placement: Log C

Positioning Log C

Step-by-step guide for placing Log C between the burner tube legs.

DVCD36 Log Placement: Log D

Positioning Log D

Step-by-step guide for placing Log D onto the rear log support.

DVCD36 Log Placement: Log E

Positioning Log E

Step-by-step guide for placing Log E onto Log D and resting on Log B.

DVCD36 Log Placement: Log F

Positioning Log F

Step-by-step guide for placing Log F onto Log C and angling towards the burner.

DVCD42 Fireplace Log Identification

Log Identification Chart

Lists and shows images of each log component for the DVCD42 model.

DVCD42 Fireplace Log Placement

Log Placement Importance

Emphasizes the critical nature of correct log positioning for safe operation.

Decorative Material Placement

Instructions for placing decorative rocks and ember material around the logs.

DVCD42 Log Placement: Log A

Positioning Log A

Step-by-step guide for placing Log A on the left front pin of the burner.

DVCD42 Log Placement: Log B

Positioning Log B

Step-by-step guide for placing Log B on the right front pin of the burner.

DVCD42 Log Placement: Log D

Positioning Log D

Step-by-step guide for placing Log D onto the rear log support.

DVCD42 Log Placement: Log C

Positioning Log C

Step-by-step guide for placing Log C between the burner tube legs.

DVCD42 Log Placement: Log E

Positioning Log E

Step-by-step guide for placing Log E onto Log D and resting on Log B.

DVCD42 Log Placement: Log F

Positioning Log F

Step-by-step guide for placing Log F onto Log C and angling towards the burner.

DVCD42 Log Placement: Log H

Positioning Log H

Step-by-step guide for placing Log H onto Logs D and A.

Millivolt System Operation

Millivolt System Description

Explains the 750 millivolt system, continuous pilot, and initial lighting procedures.

Millivolt Control Operation

Details how to adjust flame height and operate the millivolt control valve.

Millivolt Controls and Accessories

Checking Millivolt System Operation

Guidance on checking the millivolt system using a meter and wire gauge recommendations.

Standing Pilot Control Options

Explains the operation of remote/off/on switches, wall switches, and thermostats.

Millivolt Standing Pilot Wiring

Millivolt Standing Pilot Wiring Diagram

Illustrates the electrical connections for the millivolt standing pilot system.

Millivolt Pilot Lighting Procedures

Safety Before Lighting

Crucial safety warnings and steps to take if gas is smelled before lighting.

Lighting Instructions

Step-by-step guide for manually lighting the pilot light on the millivolt system.

Millivolt Pilot Troubleshooting

Pilot Ignitor Issues

Addresses problems with the pilot ignitor not lighting the pilot.

Pilot Not Staying Lit

Diagnoses and solutions for issues where the pilot light goes out.

IPI Electronic System Operation

Electronic Control Valve Modes

Explains the Intermittent Pilot (IPI) and Continuous Pilot (CPI) modes of operation.

Optional Remote Controls

Guidance on installing and using optional remote controls with the electronic system.

IPI Electronic System Wiring

IPI Electronic System Wiring Diagram

Illustrates the electrical connections for the IPI electronic ignition system.

Intermittent Pilot Lighting

Safety Before Lighting Pilot

Essential safety precautions and actions if gas is detected before lighting.

Intermittent Pilot Lighting Steps

Step-by-step instructions for lighting the intermittent pilot system.

Intermittent Pilot Troubleshooting

Intermittent Pilot Components

Overview of the Digital Fireplace Control (DFC) and gas valve components.

Troubleshooting Procedures

Initial checks and procedures before troubleshooting the intermittent pilot system.

Intermittent Pilot System Issues

Pilot Ignitor Problems

Solutions for issues where the pilot ignitor does not light or stay lit.

Burner Flame Issues

Diagnoses for problems with the burner flame, such as slow lighting or not lighting.

Intermittent Pilot System Troubleshooting Continued

Burner & Pilot Light Stability

Addresses issues where the burner and pilot light do not stay lit.

Flame and Odor Issues

Solutions for incorrect burner flame, backfire, and unwanted odors.

Maintenance and Service by Qualified Person

General Maintenance Precautions

Important notes on maintenance, cleaning, and inspection by a qualified technician.

Cleaning Fireplace Components

Instructions for cleaning the burner, vent system, logs, pilot, and flame sensor.

Barrier Screen and Glass Door Service

Barrier Screen Removal

Step-by-step instructions for safely removing the barrier screen.

Glass Door Removal

Detailed steps for removing the fireplace glass door assembly.

Barrier Screen and Glass Door Installation

Glass Door Installation

Instructions for reinstalling the fireplace glass door.

Barrier Screen Installation

Steps for placing and securing the barrier screen.

Homeowner Maintenance Tasks

Log Maintenance

Guidance on log maintenance or repair, recommending a qualified service person.

Cleaning the Glass Door

Instructions on how to clean the fireplace glass door using recommended cleaners.

Homeowner Glass and Screen Service

Glass Door and Barrier Screen Removal

Detailed steps for removing the glass door and barrier screen.

Glass Door and Barrier Screen Installation

Procedures for reinstalling the glass door and barrier screen.

Homeowner Service and TV Considerations

Barrier Screen Installation

Final steps for installing the barrier screen.

Television Considerations

Warnings about installing televisions above the fireplace due to heat.

Ordering Parts and Distributors

Master Parts Distributor List

Lists authorized distributors for ordering replacement parts.

How to Order Repair Parts

Instructions on how to order parts, both under and out of warranty.

DVCD32 FP Parts View

Intermittent Pilot Burner Assembly View

Exploded view of the intermittent pilot burner assembly for DVCD32FP models.

Millivolt Burner Assembly View

Exploded view of the millivolt burner assembly for DVCD32FP models.

DVCD32 FP Parts List

Parts List Details

Comprehensive list of all parts for DVCD32FP(3,7) models with part numbers and descriptions.

DVCD36 FP Parts View

Intermittent Pilot Burner Assembly View

Exploded view of the intermittent pilot burner assembly for DVCD36FP models.

Millivolt Burner Assembly View

Exploded view of the millivolt burner assembly for DVCD36FP models.

DVCD36 FP Parts List

Parts List Details

Comprehensive list of all parts for DVCD36FP(3,7) models with part numbers and descriptions.

DVCD42 FP Parts View

Intermittent Pilot Burner Assembly View

Exploded view of the intermittent pilot burner assembly for DVCD42FP models.

Millivolt Burner Assembly View

Exploded view of the millivolt burner assembly for DVCD42FP models.

DVCD42 FP Parts List

Parts List Details

Comprehensive list of all parts for DVCD42FP(3,7) models with part numbers and descriptions.

Important Safety Information

Maintenance Precautions

Safety guidelines for servicing and maintaining the fireplace.

Installer Safety Guidelines

Specific safety advice and code requirements for installers.

Homeowner Safety Guidelines

Homeowner Safety Precautions

Safety advice for homeowners regarding children, vent caps, and clearances.

LP Gas Safety Information

LP Gas Handling and Odor

Crucial safety information for handling propane and recognizing its odor.

LP Gas Safety Reminders

Key points and reminders for safe LP gas usage.

Massachusetts Installation Requirements

Carbon Monoxide Detector Installation

Mandates for installing carbon monoxide detectors in Massachusetts.

Ventilation Signage

Requirements for signage near gas vent terminals in Massachusetts.

Product Warranty and Service

Warranty Coverage Details

Outlines the limited lifetime, three-year, and one-year warranties for different parts.

How to Obtain Service

Instructions on how to make a warranty claim and contact customer service.

Empire DVCD42FP31P-2 Specifications

General IconGeneral
StyleTraditional
Fuel TypeNatural Gas or Propane
Maximum BTU42, 000 BTU
Venting TypeDirect Vent
FinishBlack
WarrantyLimited Lifetime
TypeDirect Vent Fireplace
BTU Input42, 000 BTU
Ignition SystemElectronic

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