A
AF / DCU MANUAL
IOM-52 15 of 23 Apr 13 R2
REFRIGERATIONPIPINGMATERIALSANDPROCEDURES
Note:
Aqualifiedrefrigerationcontractorexperiencedinrefrigerantpipingmustcompletethe
installation.Theinstallationmustbecompletedusingindustry‐acceptedmethodsand
materials.
WARNING:
TheAFunitisshippedwithaholdingchargeofdrynitrogen.
Thispressureshallbereleasedsafelybeforeopeningsystemorconnectingtubing.
TUBING
UseNitrogenizedACRgrade,‘TypeL’or‘TypeK’coppertubingonly.Allrefrigeranttubingshallbeclean
anddry.Thetubingshallbenitrogenpurgedduringthebrazingprocess.Thispreventsharmfulcopper
oxidesfromforminginthetubing.
WARNING:
Nitrogencylindersshallbeequippedwithahigh‐pressureregulatorandflowmeter.Do
notconnecthigh‐pressurecylinderstotherefrigerantcircuitwithoutaregulator.
Failuretodosomayresultinpropertydamage,injuryordeath.
Refrigeranttubingmustbecutwithatubecutterandtheendsdeburredbeforeinstallation.Neverusea
hacksaworabrasivecuttertocutrefrigerationtubing.
Longradiuselbowsshouldbeusedtoreducepressuredrop.
CoppertocopperconnectionsshouldbemadewithSILFOS,orsimilarsilverbearinglowtemperature
brazingmaterial.
Coppertobrassorcoppertosteeljointsshouldbemadewith45%silversolderandtheappropriateflux.
Fluxmustbecleanedfromtubingafterinstallation.
WARNING:
Softsolders(50/50,95/5,etc)arenotsuitableforusewithairconditioningsystems.
Allaccessoriesshallbeproperlyprotectedfromheatduringinstallation.Refertotheinstallationguidelines
suppliedwiththecomponents.Itispreferredtoinstallthefilter/drierlasttoavoidextendedexposureto
atmosphere(moisture).
Pipingshallbeproperlysupportedandallowancesshallbemadeforthermalexpansionorcontractionof
tubing.