EV-97 Eurostar SL Microlight Maintenance Manual GEN/EUR/04 Issue 4 3
Table of Contents
1. Introduction............................................................................................................................... 5
2. Aircraft Technical Description ................................................................................................... 5
2.1 General .............................................................................................................................. 5
2.2 Dimensions – Drawings...................................................................................................... 5
2.3 Basic dimensions ............................................................................................................... 6
2.4 Weight ................................................................................................................................ 6
2.5 Centre of Gravity ................................................................................................................ 6
2.6 Wing................................................................................................................................... 7
2.7 Horizontal Tail Unit ............................................................................................................. 7
2.8 Vertical Tail Unit ................................................................................................................. 7
2.9 Landing Gear ..................................................................................................................... 7
2.10 Wheels ............................................................................................................................... 7
2.10.1 Wheel Brakes .............................................................................................................. 8
2.11 Tyres .................................................................................................................................. 8
2.12 Cockpit ............................................................................................................................... 9
2.13 Additional Equipment List ................................................................................................... 9
2.14 Control Systems ................................................................................................................. 9
2.15 Flap Control ..................................................................................................................... 10
2.16 Elevator Trim .................................................................................................................... 11
2.17 Power Plant ...................................................................................................................... 11
2.18 Engine Operational Limits ................................................................................................ 13
2.19 Engine Mount ................................................................................................................... 13
2.20 Engine Cowlings .............................................................................................................. 13
2.21 Fuel System ..................................................................................................................... 15
2.22 Cooling System ................................................................................................................ 15
2.23 Cockpit Heating System ................................................................................................... 15
2.24 Ventilation ........................................................................................................................ 16
2.25 Electrical System.............................................................................................................. 16
2.26 Pitot-Static System ........................................................................................................... 16
2.27 Galaxy Balistic Rescue System GRS 6 473 SD B2 .......................................................... 16
2.28 Stall Warner ..................................................................................................................... 17
3. Aircraft Assembly and Disassembly of Major Parts ................................................................. 17
3.1 Wing................................................................................................................................. 17
3.2 Horizontal Tail Unit (HTU) ................................................................................................ 19
3.3 Vertical Tail Unit ............................................................................................................... 19
4. Inspections and Scheduled Maintenance ............................................................................... 19
4.1 Pre-Flight Inspection ........................................................................................................ 19
4.2 Post-flight inspection ........................................................................................................ 20
4.3 Periodic inspections ......................................................................................................... 20
4.3.1 Periodic inspection intervals ...................................................................................... 20
4.3.2 Periodic maintenance and inspection work sheets ..................................................... 20
4.3.3 Periodic Maintenance and Inspections. ..................................................................... 21
5. Maintenance Procedures ........................................................................................................ 28
5.1 Rotax 912 UL engine ....................................................................................................... 28
5.2 Oil .................................................................................................................................... 28
5.3 Oil Draining ...................................................................................................................... 28
5.4 Oil Filter Replacement ...................................................................................................... 28
5.5 Coolant ............................................................................................................................ 28
5.6 Brake System ................................................................................................................... 29
5.6.1 Fluid Type .................................................................................................................. 29
5.6.2 Brake fluid refilling ..................................................................................................... 29
5.6.3 Brake fluid emptying .................................................................................................. 29
5.6.4 Brake Pad Replacement ............................................................................................ 29
5.6.5 Bleeding .................................................................................................................... 30
5.7 Control Surface Deflection Setting ................................................................................... 30
5.7.1 Aileron ....................................................................................................................... 32
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