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Evinrude 25602 - User Manual

Evinrude 25602
17 pages
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1976
DtunER·s-OPERRTOR·s
~~~~~~~
mRnURL
25
HP
models
~~
25602
25603
25652
25653
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Summary

Outboard Motor Features Overview

Starboard View Components

Diagram illustrating components visible from the starboard side.

Port View Components

Diagram illustrating components visible from the port side.

Safety Information

Understanding Safety Warnings

Explains the purpose and meaning of safety symbols and warnings.

Technical Specifications

Key Performance Data

Details on models, powerhead, bore, stroke, displacement, and engine performance.

Items of Special Importance

Boating Responsibilities and Registration

Operator duties, owner card, and reporting ownership changes.

Insurance and Stolen Motors Advice

Recommendations for protecting against loss and reporting theft.

Installation Instructions

Transom Height and Propeller Selection

Guidance on proper transom height and choosing the right propeller.

Motor Mounting and Lifting Procedures

Instructions for safely lifting, carrying, and mounting the motor.

Electrical System and Remote Controls

Details on electric start, battery, keys, and remote control accessories.

Fuel and Lubricant Guide

Fuel and Lubricant Recommendations

Specifies recommended lubricant, gasoline, and fuel-oil mixture ratios.

Fueling and Break-in Procedures

Instructions for fueling, mixing fuel, and initial engine break-in.

Starting and Operation Procedures

Fuel Tank and Manual Starting

Steps for preparing the fuel tank and manually starting the engine.

Shifting and Speed Control

How to shift gears and control motor speed using the throttle.

Stopping and Emergency Procedures

Methods for stopping the motor and emergency starting procedures.

Operational Guidance and Troubleshooting

Emergency Starting and Trailering

Procedures for emergency starts and safe trailering of the motor.

Trouble Check Chart

Diagnosing and resolving common motor starting and performance issues.

Motor Adjustments and Settings

Tilt and Steering Friction Adjustment

Adjusting tilt friction and steering friction for optimal control.

Idle Speed and Carburetor Adjustment

Setting idle speed and adjusting the low-speed carburetor mixture.

Maintenance Procedures

Spark Plug and Propeller Maintenance

Guidance on inspecting and replacing spark plugs and propellers.

Lubrication and Gearcase Service

Details on lubrication points and servicing the gearcase.

Storage and Submerged Motor Handling

Instructions for off-season storage and procedures for submerged motors.

Dealer Service and Support

20-Hour Check and Repair Service

Recommendations for initial dealer check-up and general repair services.

Replacement Parts and Safety Guidelines

Using genuine parts and adhering to boating safety rules.

Navigational Aids and Warnings

Information on buoys, coastal warnings, and rules of the road.

Warranty Service Information

Limited Warranty Terms and Claims

Details of the limited warranty and how to make a claim.

Owner Responsibilities and Maintenance

Owner's duties, recommended maintenance, and items not covered.

Summary

Outboard Motor Features Overview

Starboard View Components

Diagram illustrating components visible from the starboard side.

Port View Components

Diagram illustrating components visible from the port side.

Safety Information

Understanding Safety Warnings

Explains the purpose and meaning of safety symbols and warnings.

Technical Specifications

Key Performance Data

Details on models, powerhead, bore, stroke, displacement, and engine performance.

Items of Special Importance

Boating Responsibilities and Registration

Operator duties, owner card, and reporting ownership changes.

Insurance and Stolen Motors Advice

Recommendations for protecting against loss and reporting theft.

Installation Instructions

Transom Height and Propeller Selection

Guidance on proper transom height and choosing the right propeller.

Motor Mounting and Lifting Procedures

Instructions for safely lifting, carrying, and mounting the motor.

Electrical System and Remote Controls

Details on electric start, battery, keys, and remote control accessories.

Fuel and Lubricant Guide

Fuel and Lubricant Recommendations

Specifies recommended lubricant, gasoline, and fuel-oil mixture ratios.

Fueling and Break-in Procedures

Instructions for fueling, mixing fuel, and initial engine break-in.

Starting and Operation Procedures

Fuel Tank and Manual Starting

Steps for preparing the fuel tank and manually starting the engine.

Shifting and Speed Control

How to shift gears and control motor speed using the throttle.

Stopping and Emergency Procedures

Methods for stopping the motor and emergency starting procedures.

Operational Guidance and Troubleshooting

Emergency Starting and Trailering

Procedures for emergency starts and safe trailering of the motor.

Trouble Check Chart

Diagnosing and resolving common motor starting and performance issues.

Motor Adjustments and Settings

Tilt and Steering Friction Adjustment

Adjusting tilt friction and steering friction for optimal control.

Idle Speed and Carburetor Adjustment

Setting idle speed and adjusting the low-speed carburetor mixture.

Maintenance Procedures

Spark Plug and Propeller Maintenance

Guidance on inspecting and replacing spark plugs and propellers.

Lubrication and Gearcase Service

Details on lubrication points and servicing the gearcase.

Storage and Submerged Motor Handling

Instructions for off-season storage and procedures for submerged motors.

Dealer Service and Support

20-Hour Check and Repair Service

Recommendations for initial dealer check-up and general repair services.

Replacement Parts and Safety Guidelines

Using genuine parts and adhering to boating safety rules.

Navigational Aids and Warnings

Information on buoys, coastal warnings, and rules of the road.

Warranty Service Information

Limited Warranty Terms and Claims

Details of the limited warranty and how to make a claim.

Owner Responsibilities and Maintenance

Owner's duties, recommended maintenance, and items not covered.

Overview

This document is an owner's and operator's manual for an Evinrude outboard motor, specifically a 25 HP model from 1976. It provides comprehensive information on the motor's features, installation, operation, maintenance, and safety guidelines. The manual emphasizes the quality and dependability of Evinrude outboards, highlighting their long-standing reputation since 1909 and continuous innovation in features.

Function Description

The Evinrude outboard motor is designed to propel boats through water, offering a reliable and efficient means of marine transportation. It is a two-cycle engine that requires a specific lubricant mixed with gasoline for proper operation. The motor's design incorporates features for both manual and electric starting, allowing for flexibility in operation. It includes a gear shift mechanism for forward, neutral, and reverse operation, and a throttle grip for speed control. The cooling system, utilizing a water pump, ensures the engine maintains optimal operating temperatures, contributing to its longevity and efficiency. The propeller, a key component, is designed with a shock absorber in its hub to minimize damage from underwater obstructions and can be easily replaced if a drive pin shears.

Usage Features

The manual details various usage features to ensure safe and effective operation. For starting, the fuel tank must be securely placed, and the fuel line properly connected and primed. Manual starting involves pulling the choke knob (for cold motors) and then forcibly pulling the starter handle. Electric starting, if equipped, uses a key switch. A crucial safety feature is the neutral lockout, which prevents the motor from starting while in gear. The throttle grip controls speed, with specific positions for "SHIFT," "START," "SLOW," and "FAST." Shifting between forward, neutral, and reverse requires retarding the throttle to the "SHIFT" position before quickly moving the shift lever.

The motor includes a reverse lock lever, which should be in the "LOCK" position during normal operation. This lock releases automatically if the propeller strikes an underwater object while traveling forward at moderate speeds. For shallow water operation or tilting the motor, the reverse lock should be in the "RELEASE" position to allow the motor to "kick-up" more easily. The motor's angle can be adjusted using a tilt adjusting rod to optimize performance based on transom angle and boat loading. Proper boat trim, achieved by distributing passengers and equipment evenly, is also essential for best performance. The manual provides guidance on operating in various conditions, including weedy water, salt water, and freezing weather, with specific recommendations to prevent damage and ensure safety. For trailering, the motor should be in its normal operating position, with additional road clearance obtainable by adjusting the angle adjusting rod.

Maintenance Features

Maintenance is thoroughly covered to ensure the motor's longevity and optimal performance. Key maintenance aspects include proper fuel and lubricant mixing, spark plug inspection and replacement, gearcase lubrication, and general cleaning. The manual stresses the importance of using Evinrude Lubricant (BIA certified for TC-W service) and gasoline with specific minimum octane numbers. It provides detailed instructions for mixing fuel for both portable and built-in tanks, emphasizing safety precautions like refueling in well-ventilated areas and avoiding open flames.

The break-in procedure for new motors is outlined, with specific instructions for the first two hours of operation to ensure proper engine conditioning. Regular checks of the cooling system are recommended during break-in. For spark plugs, the manual specifies the correct type, gap, and torque for installation, warning against overtightening. Gearcase lubrication involves draining and refilling with OMC Sea-Lube Premium Blend Gearcase Lube, with recommended frequencies for fresh and salt water use.

The manual also includes a "Trouble Check Chart" to assist operators in diagnosing common issues like the motor not starting, idling improperly, losing power, or vibrating excessively. It provides steps for checking various components such as the throttle position, fuel supply, spark plugs, and propeller. For anti-corrosion protection, especially in salt water, rinsing the motor exterior with fresh water and wiping it with an oiled rag is advised, and accessory kits for additional protection are available. The manual also provides instructions for dealing with a submerged motor, differentiating between running and not running scenarios, and prolonged submersion in fresh or salt water. It recommends a "20 Hour Check" by an authorized Evinrude dealer for minor inspection and adjustment after initial break-in, and emphasizes the use of genuine OMC parts for replacements to ensure safety and maintain motor integrity.

Evinrude 25602 Specifications

General IconGeneral
Model25602
ManufacturerEvinrude
TypeOutboard
Power25 HP
Fuel TypeGasoline
Cylinders2
Starting SystemManual
SteeringTiller
Fuel SystemCarbureted
Shaft Length15 in

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