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Evinrude E-Tec 40 HP User Manual

Evinrude E-Tec 40 HP
426 pages
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Table of Contents

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Evinrude E-Tec 40 HP Specifications

General IconGeneral
Engine TypeInline 2-Cylinder E-TEC DI
Fuel InductionE-TEC Direct Injection
SteeringRemote or Tiller
Horsepower40 HP
StartingElectric
Gear Ratio2.00:1
ExhaustThrough Prop
Shaft Length20"
Weight240 lbs
Cooling SystemThermostatic controlled
Lubrication SystemMulti-Point Oiling
LubricationMulti-Point Oiling
Alternator Output81 Amps Total / 25 Amps Net Dedicated

Summary

Reference Information

Safety Notice

Provides critical safety warnings and guidelines for handling and servicing the outboard.

Service Specifications

40 – 65 HP E-TEC Models

Technical specifications for 40-65 HP E-TEC engine, fuel, and gearcase parameters.

40 – 65 HP E-TEC Models Electrical

Electrical, cooling, ignition, gearcase, and power trim/tilt specifications for 40-65 HP E-TEC.

75 – 90 HP E-TEC Models

Technical specifications for 75-90 HP E-TEC engine, fuel, and gearcase parameters.

75 – 90 HP E-TEC Models Electrical

Electrical, cooling, ignition, gearcase, and power trim/tilt specifications for 75-90 HP E-TEC.

Routine Service

Inspection and Maintenance Schedule

Provides a schedule for routine inspections and maintenance tasks for outboard longevity.

Engine Management Module (EMM)

EMM Functions

Lists the various processes and functions controlled by the EMM.

EMM Connections

Highlights the importance of clean and tight EMM connections for preventing damage.

System Analysis

Diagnostic Procedures

General steps for diagnosing system issues through visual and operational checks.

Electrical and Ignition

Fuel System

Fuel System Tests

Procedures for testing various aspects of the fuel system pressure and components.

Cooling System

Engine Temperature Check

Procedures for checking engine temperature using software or pyrometer.

Powerhead

Compression Testing

Procedure for testing cylinder compression to diagnose powerhead issues.

Powerhead Removal

Step-by-step instructions for removing the powerhead from the outboard.

Powerhead Disassembly

Detailed procedures for disassembling various systems of the powerhead.

Gearcase

Gearcase Removal and Installation

Procedures for removing and installing the gearcase on 40-65 HP models.

Trim and Tilt

Troubleshooting

Guidelines for diagnosing common trim/tilt system issues.

Manual Starter

Recoil Starter Removal

Steps for safely removing the recoil starter assembly.

Safety

Marine Products and the Safety of People Who Use Them

General safety principles for boaters and safe product use.

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