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Provides key technical specifications for engine, fuel, electrical, and cooling systems.
Indicates an imminently hazardous situation that WILL result in death or serious injury.
Indicates a potentially hazardous situation that CAN result in severe injury or death.
Indicates a potentially hazardous situation that MAY result in minor injury or property damage.
Lists specialized tools for diagnosing engine systems.
Lists specialized tools for powerhead disassembly and assembly.
Lists tools specific to gearcase disassembly and servicing.
Covers procedures for rigging the outboard, including controls and battery installation.
Details fuel requirements, system priming, and oiling specifications.
Outlines routine inspections and maintenance tasks based on operating hours.
Details methods for protecting metal components from corrosion and maintaining exterior finishes.
Provides procedures for servicing engines that have been submerged in water.
Describes internal sensors like temperature, voltage, and pressure sensors.
Details external sensors including air temperature, engine temperature, and oil pressure.
Explains how the system warns operators of potential outboard damage conditions.
Describes the Speed Adjusting Failsafe Electronics system and its activation.
Explains the conditions under which the EMM will shut down the outboard.
Covers using software for communication, static and dynamic tests, and data review.
Checks system voltage to the ignition circuits and EMM.
Tests ignition voltage supply to primary ignition circuits of ignition coils.
Activates each fuel injector to check for audible clicks, confirming EMM and circuit function.
Tests CPS signal validity and resistance.
Monitors TPS voltage and checks sensor resistance.
Checks resistance of stator windings and for grounded windings.
Tests stator output voltage at various RPMs.
Tests regulator operation by monitoring battery voltage under load.
Checks battery ground continuity and 55 V circuit voltage at EMM.
Tests starter solenoid continuity and closure.
Tests neutral start switch continuity in various gear positions.
Tests emergency stop switch function by verifying engine shutdown.
Tests trim/tilt relay operation by checking voltage and continuity.
Checks gauge warning lights and horn during self-test sequence.
Provides step-by-step instructions for removing the flywheel.
Provides instructions for installing the flywheel, including torque specifications.
Synchronizes mechanical timing with EMM electronic timing.
Synchronizes throttle plate opening with TPS voltage.
Tests fuel system pressure after relieving pressure.
Step-by-step instructions for removing the powerhead.
Covers general disassembly, throttle/shift linkage, crankcase, and cylinder head removal.
Details inspection of cylinder head, crankshaft, bore, pistons, rings, and bearings.
Provides instructions for crankshaft, pistons, cylinder head, and final assembly.
Instructions for installing the powerhead onto the exhaust housing.
Provides step-by-step instructions for removing and installing the gearcase.
Covers standard rotation gearcase disassembly and assembly.
Covers counter rotation gearcase disassembly and assembly procedures.
Provides guidance for diagnosing and resolving issues with the trim/tilt system.
Covers disassembly and assembly of the three-piston trim/tilt system.
Covers disassembly, assembly, and adjustments for single-piston trim/tilt units.
Details the emergency stop system's function and safety precautions.
Details dangers of carbon monoxide from exhaust fumes and ventilation requirements.
Emphasizes safety precautions related to rotating propellers and eye protection.
Provides safety guidelines for handling and charging lead-acid batteries.
Covers safe handling, storage, and precautions for gasoline.
Troubleshooting guide for when the outboard fails to start.
Troubleshooting guide for difficulties encountered during startup.
Troubleshooting guide for when the outboard fails to shut off.
Troubleshooting guide for issues where the outboard starts but then stalls.
Troubleshooting guide for surging or rough running conditions.
Provides key technical specifications for engine, fuel, electrical, and cooling systems.
Indicates an imminently hazardous situation that WILL result in death or serious injury.
Indicates a potentially hazardous situation that CAN result in severe injury or death.
Indicates a potentially hazardous situation that MAY result in minor injury or property damage.
Lists specialized tools for diagnosing engine systems.
Lists specialized tools for powerhead disassembly and assembly.
Lists tools specific to gearcase disassembly and servicing.
Covers procedures for rigging the outboard, including controls and battery installation.
Details fuel requirements, system priming, and oiling specifications.
Outlines routine inspections and maintenance tasks based on operating hours.
Details methods for protecting metal components from corrosion and maintaining exterior finishes.
Provides procedures for servicing engines that have been submerged in water.
Describes internal sensors like temperature, voltage, and pressure sensors.
Details external sensors including air temperature, engine temperature, and oil pressure.
Explains how the system warns operators of potential outboard damage conditions.
Describes the Speed Adjusting Failsafe Electronics system and its activation.
Explains the conditions under which the EMM will shut down the outboard.
Covers using software for communication, static and dynamic tests, and data review.
Checks system voltage to the ignition circuits and EMM.
Tests ignition voltage supply to primary ignition circuits of ignition coils.
Activates each fuel injector to check for audible clicks, confirming EMM and circuit function.
Tests CPS signal validity and resistance.
Monitors TPS voltage and checks sensor resistance.
Checks resistance of stator windings and for grounded windings.
Tests stator output voltage at various RPMs.
Tests regulator operation by monitoring battery voltage under load.
Checks battery ground continuity and 55 V circuit voltage at EMM.
Tests starter solenoid continuity and closure.
Tests neutral start switch continuity in various gear positions.
Tests emergency stop switch function by verifying engine shutdown.
Tests trim/tilt relay operation by checking voltage and continuity.
Checks gauge warning lights and horn during self-test sequence.
Provides step-by-step instructions for removing the flywheel.
Provides instructions for installing the flywheel, including torque specifications.
Synchronizes mechanical timing with EMM electronic timing.
Synchronizes throttle plate opening with TPS voltage.
Tests fuel system pressure after relieving pressure.
Step-by-step instructions for removing the powerhead.
Covers general disassembly, throttle/shift linkage, crankcase, and cylinder head removal.
Details inspection of cylinder head, crankshaft, bore, pistons, rings, and bearings.
Provides instructions for crankshaft, pistons, cylinder head, and final assembly.
Instructions for installing the powerhead onto the exhaust housing.
Provides step-by-step instructions for removing and installing the gearcase.
Covers standard rotation gearcase disassembly and assembly.
Covers counter rotation gearcase disassembly and assembly procedures.
Provides guidance for diagnosing and resolving issues with the trim/tilt system.
Covers disassembly and assembly of the three-piston trim/tilt system.
Covers disassembly, assembly, and adjustments for single-piston trim/tilt units.
Details the emergency stop system's function and safety precautions.
Details dangers of carbon monoxide from exhaust fumes and ventilation requirements.
Emphasizes safety precautions related to rotating propellers and eye protection.
Provides safety guidelines for handling and charging lead-acid batteries.
Covers safe handling, storage, and precautions for gasoline.
Troubleshooting guide for when the outboard fails to start.
Troubleshooting guide for difficulties encountered during startup.
Troubleshooting guide for when the outboard fails to shut off.
Troubleshooting guide for issues where the outboard starts but then stalls.
Troubleshooting guide for surging or rough running conditions.
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General