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Evinrude E-TEC E150DSLSCR - User Manual

Evinrude E-TEC E150DSLSCR
445 pages
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Table of Contents

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Evinrude E-TEC E150DSLSCR Specifications

General IconGeneral
Horsepower150 HP
StartingElectric
Recommended Fuel87 Octane
Oil TypeEvinrude XD100
Full Throttle RPM Range5000-6000 RPM
ExhaustThrough Prop
Cooling SystemWater-cooled
Fuel InductionDirect Injection
Shaft Length20 in
Oil RequirementXD100 oil

Summary

Introduction

Service Specifications

Presents key technical specifications for engine, fuel, and electrical systems.

Special Tools

Diagnostic Tools

Lists and illustrates specialized tools for diagnosing engine electronic systems.

Installation and Predelivery

Boat Rigging

Covers procedures for rigging the outboard, including remote controls, batteries, and fuel/oil systems.

Outboard Installation

Details the process of mounting the outboard onto the boat's transom, including hull preparation.

Fuel and Oil Priming

Explains how to properly prime the fuel and oil systems before initial startup.

Running Checks

Outlines essential checks to perform after installation before returning the outboard to service.

Maintenance

Inspection and Maintenance Schedule

Provides a schedule for routine inspections and maintenance based on operating hours or time.

Submerged Engines

Details procedures for servicing engines that have been submerged in water.

Engine Management Module (EMM)

Diagnostic Software Functions

Covers using diagnostic software for communication, static information, and dynamic tests.

System Analysis

Dynamic Tests

Details dynamic tests for isolating engine issues like cylinder drop, fuel control, and inductive amp measurements.

Ignition Output Tests

Covers tests for ignition circuits, including primary voltage, coils, and wiring inspection.

Fuel Delivery Tests

Includes tests for capacitors, fuel pumps, injectors, and fuel system pressure.

Electrical and Ignition

Sensor Tests

Covers testing procedures for crankshaft position, throttle position, engine temperature, and air temperature sensors.

Stator Tests

Details stator winding resistance tests and stator voltage output tests.

Charging System Tests

Covers testing the 12 V charging circuit, auxiliary battery charging, and 55 V alternator circuit.

Electric Start Tests

Provides procedures for testing the starter solenoid and performing a no-load current draw test.

SystemCheck Circuit Tests

Covers testing the SystemCheck engine monitor alerts, gauge self-test, and specific circuit tests.

Timing Adjustments

Explains how to adjust the timing pointer and verify engine timing using diagnostic software.

Gearcase

Gearcase Removal and Installation

Provides step-by-step instructions for removing and installing the gearcase assembly.

Pinion Gear and Driveshaft Installation

Details installation procedures for pinion gear and driveshaft, including shimming and alignment.

Powerhead

Powerhead Removal

Details the step-by-step process for removing the powerhead from the outboard.

Powerhead Inspection

Outlines inspection procedures for cylinder heads, crankshafts, pistons, and bearings.

Powerhead Assembly

Provides detailed instructions for assembling the crankshaft, pistons, connecting rods, and powerhead.

Safety

Outboard Fuel, Electrical System, and Safety

Addresses fire and explosion hazards related to fuel and electrical systems.

Gasoline - Handle With Care!

Provides safety guidelines for handling gasoline, including storage and ignition sources.

Running outboard with engine cover removed

Highlights hazards associated with rotating parts and electrical components when the engine cover is off.

Outboard starting at the wrong time

Warns about dangers during flywheel and propeller servicing and the importance of neutral gear.

Running outboards: Exhaust fumes

Details dangers of carbon monoxide from exhaust fumes and the need for proper ventilation.

Running outboards: Propellers

Warns about propeller hazards and the need for eye protection during various operations.

Handling Lead;Acid Batteries

Provides safety guidelines for charging and handling lead-acid batteries due to explosion risk.

Trim and Tilt

Troubleshooting

Provides a symptoms chart and service procedures for troubleshooting trim/tilt system issues.

Electrical Circuit Tests

Covers relay testing and analysis of electric motor current draw for trim/tilt units.

Trim and Tilt Motor Current Draw Tests

Details analysis of motor current draw and operating speed for evaluating motor and mechanical components.

Servicing - Three Piston System

Covers disassembly, inspection, and assembly of the three-piston trim/tilt system.

Servicing - Single Piston System

Provides disassembly and assembly procedures for the single-piston trim/tilt system.

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