EasyManua.ls Logo

Evinrude E-tec 75 HP Service Manual

Evinrude E-tec 75 HP
426 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Evinrude E-tec 75 HP and is the answer not in the manual?

Evinrude E-tec 75 HP Specifications

General IconGeneral
BrandEvinrude
ModelE-tec 75 HP
CategoryEngine
LanguageEnglish

Summary

Reference Information

Safety Notice

Provides critical safety information and warnings for operating and servicing the outboard.

Service Specifications

Provides detailed technical specifications for engine and fuel systems of 40-65 HP E-TEC models.

Standard Torque Specifications

Lists standard torque values for various fastener sizes used in the manual.

Routine Service

Inspection and Maintenance Schedule

Provides a chart of routine inspections and maintenance tasks for outboard longevity.

Adjustments

Details procedures for adjusting steering and throttle friction controls.

Cooling System

Covers checks for tachometer pulse, water pump indicator, operating temperature, and idle speed.

Fuel and Oil Systems

Details procedures for fuel filter, oil filters, oil reservoir, air silencer, and hose connections.

Engine Management Module (EMM)

Internal Sensors

Describes internal sensors monitored by the EMM and their functions.

External Sensors

Details external sensors used by the EMM and their functions.

Engine Monitor System

Describes the engine monitoring system, including sensors and EMM communication.

S.A.F.E. Warning System

Explains the Speed Adjusting Failsafe Electronics system and its activation/recovery.

Shutdown Mode

Details conditions that cause outboard shutdown and procedures for recovery.

Diagnostic Software Functions

Covers communication, electric start, rope start models, and static/dynamic tests using software.

System Analysis

Diagnostic Procedures

Details visual and operational inspections for diagnosing system issues.

EMM LED Indicators

Explains how EMM LED indicators provide system status during key on, starting, and running.

Electrical and Ignition

Timing Adjustments

Provides procedures for adjusting the timing pointer and verifying ignition timing.

Fuel System

Fuel System Tests

Details fuel system pressure tests, including normal, high, and low pressure results.

Oiling System

Oil Control Settings

Explains how to adjust the oil injection rate based on engine RPM and oil type.

Oiling System Tests

Covers visual inspections for oil leaks and oil injection pump voltage tests.

Cooling System

Engine Temperature Check

Provides methods for checking engine temperature using software or a pyrometer.

Powerhead

Compression Testing

Explains how to perform compression tests on cylinders for engine health.

Powerhead Disassembly

Outlines the initial steps for disassembling the powerhead, including systems removal.

Powerhead Assembly

Covers crankshaft assembly, including bearing installation and sleeve installation.

Gearcase

Gearcase Leak Test

Details procedures for testing gearcase for leaks using pressure and vacuum testers.

Gearcase Service, 40 – 65 HP Models

Covers gearcase removal and installation procedures.

Gearcase Assembly

Details shift housing, gear, and propeller shaft installation.

Gearcase Service, 75 – 90 HP Models

Covers gearcase removal and installation for 75-90 HP models.

Gearcase Disassembly

Covers gearcase disassembly and pre-disassembly inspection.

Manual Starter

Safety

Marine Products and the Safety of People Who Use Them

Discusses the importance of user information and product safety in enjoyable boating.

Trouble Check Chart

Outboard Will Not Start

Troubleshooting guide for outboards that do not start or turn over.

Outboard Hard to Start

Covers common causes and procedures for outboards that are hard to start.

Outboard Will Not Shut Off

Troubleshooting steps for outboards that fail to shut off properly.

Outboard Starts and Stalls

Troubleshooting guide for outboards that start but then stall or run erratically.

Outboard Surges, Runs Rough

Troubleshooting guide for outboards that surge or run rough.

Evinrude E-TEC

EMM LED Diagnostic Indicators

Explains the meaning of EMM LED indicators during key on, starting, and running states.

EMM Service Code Chart

Lists EMM circuit/sensor codes, their description, and troubleshooting procedures.

Related product manuals