213
POWERHEAD
POWERHEAD ASSEMBLY
10
Lubricate sh ift linkage bosses at the ba se of the
crankcase with Triple-Guard g rease. Insert bush-
ings into bosses.
Apply Triple-Guard grease to the shaft and detent
of the sh ift lever assembly. Gu ide sh aft throu gh
bushings in crankcase.
Install cotter pin and washer on th e shaft (2-cylin-
der models).
Install shift rod lever and tighten retaining screw to
a torque of 60 to 84 in. lbs. (7 to 9.5 N·m).
Apply Triple-Guard grease to shoulder of shift arm
screw and Nut Lock to threads. Install arm, screw,
and washer and tight en screw to a torque of 120
to 144 in. lbs. (13.5 to 16 N·m).
Throttle Linkage Installation
Apply Nut Lock to threads of throttle lever screw.
Insert spring into cavity of throttle return lever.
Install lever, screw, and washer on crankcase and
hook spring on rib as sho wn. Tighten screw to a
torque of 120 to 144 in. lbs. (13.5 to 16 N·m).
Apply Nut Lock to thread s of throttle cam screw.
Install cam, screw, and wa sher on cylinder block
1. Shift lever and shaft
2. Bushing
3. Cotter pin and washer
4. Shift rod lever screw
002246
1. Shift lever screw 002250
2-Cylinder models
1. Throttle lever spring
002255
3-Cylinder models
1. Throttle lever spring
002256
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