193
POWERHEAD
POWERHEAD DISASSEMBLY
10
Remove the small powerhead screw at rear.
Remove remaining four small powerhead screws,
six large powerhead screws, and the upper mount
screws.
Use a su itable tool t o carefully separate the pow-
erhead from exhaust housing.
IMPORTANT: Do not damage the powerhead or
exhaust housing mating surfaces.
POWERHEAD
DISASSEMBLY
Systems Removal
To simplify reassembly and wirin g installation, lay
out the various screws a nd clamps in the order of
their proper location.
Remove the electric st arter. Refer to Starter
Removal on p. 115.
Remove the oil tank. Refer to Oil Tank Assembly
on p. 169.
Remove f uel pump assemb lies, fu el manifolds,
and filter. Refer to FUEL COMPONENT SERVIC-
ING on p. 142.
Remove EMM, th en electrical harne ss assembly.
Label connectors for reassembly locations. Re fer
to EMM SERVICING on p. 70.
Remove flywheel and stator. Refer to FLYWHEEL
AND STATOR SERVICING on p. 110.
Remove ignition coils and fuel injectors. Refer to
IGNITION COIL SERVICING on p. 112 and Fuel
Injector Service on p. 146.
IMPORTANT: Mark injectors f or cylinder loca-
tion before removal. All injectors must be installed
in their original location. Improper injector installa-
tion can result in powerhead failure.
Remove all oil distribution and recirculation hoses.
Remove throt tle lin kage. Refer to Throttle Link-
age Removal on p. 194.
Remove sh ift linkage. Refer to Shift Linkage
Removal on p. 194.
Remove the throttle body and reed pla te assem-
blies. Refer to Intake Manifold Service on p. 149.
Remove pres sure va lve assembly. Refer to
PRESSURE RELIEF VALVE SERVICING on
p. 183.
1. Rear small powerhead screw 002160
1. Small powerhead screws
2. Large powerhead screws
3. Upper mount screws
002153
002161
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