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Festo MPS PA Compact - User Manual

Festo MPS PA Compact
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MPS
®
PA Compact
Workstation
EN
12/08
Process automation
MPS
®
PA Compact
Workstation
Manual

Table of Contents

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Summary

Intended Use

Introduction

Training Contents

Details the subjects covered in training sessions for the MPS® PA Compact Workstation.

Important Notes

Key recommendations for safe and trouble-free operation of the workstation.

Duty of the Operating Authority

Defines the duties of the entity responsible for the workstation's safe use.

Duty of Trainees

Outlines the duties of individuals working with the workstation before commencing tasks.

Risks Involved in Dealing with the MPS PA Compact Workstation

Identifies potential risks associated with using the MPS® PA Compact Workstation.

Warranty and Liability

Specifies conditions for warranty claims and liability exclusions.

Use for Intended Purpose

Defines the system's purpose and requirements for its intended use.

Notes on Safety

General Safety Precautions

General guidelines for trainees working on the station and observing data sheets.

Electrical Safety Measures

Safety rules for electrical connections and working with high voltages.

Pneumatic System Safety

Safety instructions for operating pneumatic components and compressed air.

Mechanical Mounting Safety

Guidelines for securely mounting components and avoiding manual intervention during operation.

Process Engineering Safety

Safety protocols for filling, operating, and draining the process engineering system.

Technical Data

Transport, Unpacking, and Scope of Delivery

Transport Guidelines

Instructions for transporting the MPS® PA Compact Workstation safely.

Unpacking Procedures

Steps for carefully unpacking the workstation and checking for damage.

Scope of Delivery Verification

Procedure for checking the delivered items against the order and delivery note.

Design and Function

Workstation Overview

Description of the workstation combining four closed-loops with sensors and actuators.

Process Control Diagrams (PI)

Presents the PI diagrams for various control loops within the workstation.

Core System Components

Lists and describes the fundamental components of the MPS® PA Compact Workstation.

Level Monitoring Systems

Details methods for monitoring liquid levels using proximity and float switches.

Pump Operation

Describes the centrifugal pump and its control methods for fluid delivery.

Proportional Valve Control

Explains the function and control of the 2/2-way proportional valve for flow regulation.

Heating System Function

Details the heating element's control and safety notes for temperature regulation.

Ball Valve Actuation

Describes the 2-way ball valve with pneumatic rotary drive and its control.

Level Control Functionality

Explains the regulation of fluid levels in reservoir tanks using control systems.

Flow Rate Control Functionality

Details the regulation of fluid flow velocity in piping systems.

Pressure Control Functionality

Explains the regulation of process pressure within a pressure tank.

Temperature Control System

Describes the system for regulating fluid process temperature in a heat exchanger.

I;O Board Functionality

Details the I/O board's role as an interface for digital and analog signals.

Mounting Frame Specifications

Describes the mounting frame for EduTrainers and 19" units.

Commissioning

Commissioning Workflow

Provides a flow chart outlining the sequence of commissioning steps.

Workstation Setup Requirements

Lists the necessary components and conditions for commissioning the workstation.

Visual Inspection Procedure

Details the visual inspection steps required before starting up the station.

Cable Connections: Simulation Box

Details cable connections using a digital/analog simulation box for control.

Cable Connections: Easyport

Details cable connections using the Easyport for digital/analog control.

Cable Connections: EduTrainer Siemens S7

Describes connecting the workstation with an EduTrainer Siemens S7.

Cable Connections: EduTrainer Logo

Describes connecting the workstation with an EduTrainer Logo.

Cable Connections: EduTrainer Festo CPX-FEC

Details connecting the workstation with an EduTrainer Festo CPX-FEC.

Cable Connections: Allen Bradley Controller

Details connecting the workstation with an Allen Bradley controller.

Pneumatic Connection

Instructions for connecting the compressed air supply to the service unit.

Voltage Supply Configuration

Details how to connect the power supply unit and configure voltage for the station.

Sensor Adjustment Procedures

Guides for adjusting capacitive, float, and ultrasonic sensors for level monitoring.

Choosing Controlled Systems

Table and guidelines for setting up hand valves and actuators for different control systems.

Input;Output Allocation List

Table mapping symbols, PIN assignments, and addresses for inputs and outputs.

PLC Program Loading: Siemens S7

Step-by-step instructions for loading the PLC program using Siemens S7.

PLC Program Loading: Festo FEC-CPX

Instructions for loading the PLC program for the Festo FEC-CPX controller.

PLC Program Loading: Allen Bradley

Instructions for loading the PLC program for the Allen Bradley controller.

Filling and Deaeration Procedure

Guides for filling the system with water and removing air during commissioning.

Start Sequence: S7 Program Level

Description of starting the 'Level' control sequence using the S7 program.

Commissioning Notices and Warnings

Important notices regarding sequence program stopping, fluid flow, and setpoint adjustments.

Maintenance

Cleaning Procedures

Guidelines for cleaning optical sensors, proximity sensors, and the entire station.

Appendix

Equipment Designation and Parts Lists

Lists the designation of equipment and parts for the MPS® PA Compact Workstation.

Process and EMCS Diagrams

References to process flowsheets, EMCS block diagrams, and EMCS descriptions.

Circuit Diagrams and Program Listings

Information on electrical, electropneumatic diagrams, and PLC program listings.

Data Sheets

Reference to the collection of PCS data sheets.

Summary

Intended Use

Introduction

Training Contents

Details the subjects covered in training sessions for the MPS® PA Compact Workstation.

Important Notes

Key recommendations for safe and trouble-free operation of the workstation.

Duty of the Operating Authority

Defines the duties of the entity responsible for the workstation's safe use.

Duty of Trainees

Outlines the duties of individuals working with the workstation before commencing tasks.

Risks Involved in Dealing with the MPS PA Compact Workstation

Identifies potential risks associated with using the MPS® PA Compact Workstation.

Warranty and Liability

Specifies conditions for warranty claims and liability exclusions.

Use for Intended Purpose

Defines the system's purpose and requirements for its intended use.

Notes on Safety

General Safety Precautions

General guidelines for trainees working on the station and observing data sheets.

Electrical Safety Measures

Safety rules for electrical connections and working with high voltages.

Pneumatic System Safety

Safety instructions for operating pneumatic components and compressed air.

Mechanical Mounting Safety

Guidelines for securely mounting components and avoiding manual intervention during operation.

Process Engineering Safety

Safety protocols for filling, operating, and draining the process engineering system.

Technical Data

Transport, Unpacking, and Scope of Delivery

Transport Guidelines

Instructions for transporting the MPS® PA Compact Workstation safely.

Unpacking Procedures

Steps for carefully unpacking the workstation and checking for damage.

Scope of Delivery Verification

Procedure for checking the delivered items against the order and delivery note.

Design and Function

Workstation Overview

Description of the workstation combining four closed-loops with sensors and actuators.

Process Control Diagrams (PI)

Presents the PI diagrams for various control loops within the workstation.

Core System Components

Lists and describes the fundamental components of the MPS® PA Compact Workstation.

Level Monitoring Systems

Details methods for monitoring liquid levels using proximity and float switches.

Pump Operation

Describes the centrifugal pump and its control methods for fluid delivery.

Proportional Valve Control

Explains the function and control of the 2/2-way proportional valve for flow regulation.

Heating System Function

Details the heating element's control and safety notes for temperature regulation.

Ball Valve Actuation

Describes the 2-way ball valve with pneumatic rotary drive and its control.

Level Control Functionality

Explains the regulation of fluid levels in reservoir tanks using control systems.

Flow Rate Control Functionality

Details the regulation of fluid flow velocity in piping systems.

Pressure Control Functionality

Explains the regulation of process pressure within a pressure tank.

Temperature Control System

Describes the system for regulating fluid process temperature in a heat exchanger.

I;O Board Functionality

Details the I/O board's role as an interface for digital and analog signals.

Mounting Frame Specifications

Describes the mounting frame for EduTrainers and 19" units.

Commissioning

Commissioning Workflow

Provides a flow chart outlining the sequence of commissioning steps.

Workstation Setup Requirements

Lists the necessary components and conditions for commissioning the workstation.

Visual Inspection Procedure

Details the visual inspection steps required before starting up the station.

Cable Connections: Simulation Box

Details cable connections using a digital/analog simulation box for control.

Cable Connections: Easyport

Details cable connections using the Easyport for digital/analog control.

Cable Connections: EduTrainer Siemens S7

Describes connecting the workstation with an EduTrainer Siemens S7.

Cable Connections: EduTrainer Logo

Describes connecting the workstation with an EduTrainer Logo.

Cable Connections: EduTrainer Festo CPX-FEC

Details connecting the workstation with an EduTrainer Festo CPX-FEC.

Cable Connections: Allen Bradley Controller

Details connecting the workstation with an Allen Bradley controller.

Pneumatic Connection

Instructions for connecting the compressed air supply to the service unit.

Voltage Supply Configuration

Details how to connect the power supply unit and configure voltage for the station.

Sensor Adjustment Procedures

Guides for adjusting capacitive, float, and ultrasonic sensors for level monitoring.

Choosing Controlled Systems

Table and guidelines for setting up hand valves and actuators for different control systems.

Input;Output Allocation List

Table mapping symbols, PIN assignments, and addresses for inputs and outputs.

PLC Program Loading: Siemens S7

Step-by-step instructions for loading the PLC program using Siemens S7.

PLC Program Loading: Festo FEC-CPX

Instructions for loading the PLC program for the Festo FEC-CPX controller.

PLC Program Loading: Allen Bradley

Instructions for loading the PLC program for the Allen Bradley controller.

Filling and Deaeration Procedure

Guides for filling the system with water and removing air during commissioning.

Start Sequence: S7 Program Level

Description of starting the 'Level' control sequence using the S7 program.

Commissioning Notices and Warnings

Important notices regarding sequence program stopping, fluid flow, and setpoint adjustments.

Maintenance

Cleaning Procedures

Guidelines for cleaning optical sensors, proximity sensors, and the entire station.

Appendix

Equipment Designation and Parts Lists

Lists the designation of equipment and parts for the MPS® PA Compact Workstation.

Process and EMCS Diagrams

References to process flowsheets, EMCS block diagrams, and EMCS descriptions.

Circuit Diagrams and Program Listings

Information on electrical, electropneumatic diagrams, and PLC program listings.

Data Sheets

Reference to the collection of PCS data sheets.

Festo MPS PA Compact Specifications

General IconGeneral
BrandFesto
ModelMPS PA Compact
CategoryDesktop
LanguageEnglish

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