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Festo MPS Station - User Manual

Festo MPS Station
112 pages
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Station Trennen
Handbuch
Separating station
Manual
CD-ROM included
696682 DE/EN
04/06 R2.2

Table of Contents

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Summary

Introduction to the Separating Station

Training Contents

Details the subjects and topics covered in the training program for the separating station.

Important Notes and Duties

Outlines essential notes, responsibilities of the operating authority, and duties of trainees.

System Risks and Handling

Identifies risks involved in dealing with the Modular Production System and safe operating conditions.

Warranty and Intended Use

Specifies warranty conditions and confirms the system's exclusive use for vocational training purposes.

Notes on Safety

Technical Data

Station Combinations

Presents a matrix of possible direct downstream station combinations for the MPS system.

Transport, Unpacking, and Scope of Delivery

Design and Function

The Separating Station

Describes the station's purpose, coupling handling functions, and its role in material flow separation.

Station Function and Sequence

Explains how the station detects, differentiates, and separates workpieces based on height and type.

Differentiation Module

Details the module's function using optoelectronic sensing for workpiece identification and data output.

Branching Module

Describes the module's role in transporting, ejecting, and buffering workpieces using sensors and a stopper.

Sorting Gate Module

Explains the module's function for workpiece ejection via a rotary drive cylinder and proximity sensing.

Commissioning

Workstation Setup

Lists requirements for commissioning, including the assembled station, control console, and power supply.

Mechanical Setup

Provides instructions and diagrams for assembling the profile plate and control console.

Sensor Adjustment

Details procedures for adjusting various sensors like inductive, diffuse, and through-beam sensors.

Visual Check

Outlines the mandatory visual inspection of electrical, pneumatic, and mechanical components before startup.

Cable Connections

Describes how to connect the PLC board to the control console, station, and power supply unit.

Pneumatic Connection and Voltage Supply

Covers connecting compressed air supply and information on voltage supply to the station.

PLC Program Loading

Provides step-by-step instructions for loading PLC programs for various controller types.

Starting the Sequence

Explains how to initiate and control the station's operation, including manual and automatic cycles.

Station Combination and Networking

Describes linking stations using optical sensors (StationLink) and necessary hardware modifications.

Content of the CD-ROM

Circuit Diagrams and Programming

Lists available circuit diagrams (electrical, electropneumatic) and GRAFCET programming files.

Operating Instructions

Lists various operating instructions for components like valve terminals, sensors, and pneumatic cylinders.

Data Sheets

Provides a comprehensive list of data sheets for all components used in the station.

Summary

Introduction to the Separating Station

Training Contents

Details the subjects and topics covered in the training program for the separating station.

Important Notes and Duties

Outlines essential notes, responsibilities of the operating authority, and duties of trainees.

System Risks and Handling

Identifies risks involved in dealing with the Modular Production System and safe operating conditions.

Warranty and Intended Use

Specifies warranty conditions and confirms the system's exclusive use for vocational training purposes.

Notes on Safety

Technical Data

Station Combinations

Presents a matrix of possible direct downstream station combinations for the MPS system.

Transport, Unpacking, and Scope of Delivery

Design and Function

The Separating Station

Describes the station's purpose, coupling handling functions, and its role in material flow separation.

Station Function and Sequence

Explains how the station detects, differentiates, and separates workpieces based on height and type.

Differentiation Module

Details the module's function using optoelectronic sensing for workpiece identification and data output.

Branching Module

Describes the module's role in transporting, ejecting, and buffering workpieces using sensors and a stopper.

Sorting Gate Module

Explains the module's function for workpiece ejection via a rotary drive cylinder and proximity sensing.

Commissioning

Workstation Setup

Lists requirements for commissioning, including the assembled station, control console, and power supply.

Mechanical Setup

Provides instructions and diagrams for assembling the profile plate and control console.

Sensor Adjustment

Details procedures for adjusting various sensors like inductive, diffuse, and through-beam sensors.

Visual Check

Outlines the mandatory visual inspection of electrical, pneumatic, and mechanical components before startup.

Cable Connections

Describes how to connect the PLC board to the control console, station, and power supply unit.

Pneumatic Connection and Voltage Supply

Covers connecting compressed air supply and information on voltage supply to the station.

PLC Program Loading

Provides step-by-step instructions for loading PLC programs for various controller types.

Starting the Sequence

Explains how to initiate and control the station's operation, including manual and automatic cycles.

Station Combination and Networking

Describes linking stations using optical sensors (StationLink) and necessary hardware modifications.

Content of the CD-ROM

Circuit Diagrams and Programming

Lists available circuit diagrams (electrical, electropneumatic) and GRAFCET programming files.

Operating Instructions

Lists various operating instructions for components like valve terminals, sensors, and pneumatic cylinders.

Data Sheets

Provides a comprehensive list of data sheets for all components used in the station.

Festo MPS Station Specifications

General IconGeneral
TypeModular Production System (MPS)
Control InterfaceProgrammable Logic Controller (PLC)
Power Supply24V DC
DimensionsVaries by module
WeightVaries by module
ComponentsPLC
CommunicationPROFINET (optional)

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