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Festo Distributing Station - User Manual

Festo Distributing Station
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648811 EN
04/06 R2.2
Distributing station
Manual

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Summary

Introduction to the Distributing Station

1.1 Training Contents Overview

Details training subjects including mechanics, pneumatics, electrical, and PLC operations.

1.2 Important Safety Notes

Emphasizes critical safety recommendations and regulations for MPS system operation.

1.3 Operating Authority Responsibilities

Outlines the operating authority's duties regarding user training and safety compliance.

1.4 Trainee Duties Before Operation

Specifies trainee obligations, including reading the manual and adhering to safety protocols.

1.5 Risks in Modular Production System Use

Discusses potential risks of physical injury or damage when operating the MPS system.

1.6 Warranty and Liability Terms

Explains warranty conditions and exclusions for improper use or unauthorized modifications.

1.7 Defined Intended Use of the System

Defines the system's exclusive purpose for vocational and further automation training.

Notes on Safety

Technical Data and Station Combinations

3.1 Possible MPS Station Combinations

Illustrates potential configurations of the Distributing station with other MPS downstream units.

Transport, Unpacking, and Scope of Delivery

Design and Functionality of the Distributing Station

5.1 The Distributing Station as a Feed Device

Defines the station as a feed device and lists workpieces and other feed devices handled.

5.2 Distributing Station Operational Function

Describes workpiece separation and transfer processes using the station's integrated modules.

5.3 Operational Sequence Description

Details the step-by-step sequence from initial conditions to final workpiece transfer.

5.4 Stack Magazine Module Details

Explains the function and detection mechanisms of the Stack magazine module.

5.5 Changer Module Functionality

Describes the Changer module as a pneumatic handling device for workpiece pickup and transfer.

Commissioning the Distributing Station

6.1 Workstation Setup

Lists necessary components and requirements for commissioning the MPS station.

6.2 Mechanical Set Up

Details the assembly of the profile plate and control console onto the trolley.

6.2.2 Assembling the Station

Refers to external documentation for specific station assembly procedures.

6.3.1 Proximity Sensor Adjustment

Step-by-step instructions for adjusting proximity sensors on the stack magazine ejecting cylinder.

6.3.2 Through-beam Sensor Adjustment

Instructions for adjusting the through-beam sensor to monitor stack magazine filling level.

6.3.3 Micro Switch Adjustment

Details adjustment of micro switches for swivel drive end stop sensing.

6.3.4 Vacuum Switch Adjustment

Explains adjustment of the vacuum switch for workpiece pickup detection.

6.4 Adjusting One-Way Flow Control Valves

Guides on regulating exhaust air flow for double-acting cylinders using control valves.

6.5 Visual Check

Lists essential checks: electrical, pneumatic, and mechanical components before startup.

6.6 Cable Connections

Outlines connecting the PLC board to the control console, station, and power supply.

6.7 Pneumatic Connection

Details connecting compressed air supply and setting the start-up valve.

6.7.1 Manual Override

Explains using manual override for checking valve and drive unit operations.

6.8 Voltage Supply

Describes the station's voltage supply via power supply unit and PLC board.

6.9.1 Siemens Controller PLC Program Loading

Step-by-step guide for loading PLC programs onto Siemens controllers.

6.9.2 Festo Controller PLC Program Loading

Step-by-step guide for loading PLC programs onto Festo controllers using FST software.

6.9.3 Allen Bradley Controller PLC Program Loading

Step-by-step guide for loading PLC programs onto Allen Bradley controllers using RSLogix.

6.9.4 Mitsubishi;MELSEC Controller PLC Program Loading

Step-by-step guide for loading PLC programs onto Mitsubishi controllers using GX IEC Developer.

6.10 Starting the Sequence

Instructions for preparing the magazine, checking supplies, and initiating the station sequence.

6.11 Combination of Stations

Explains MPS station linking via optical sensors (StationLink) and networking.

6.11.2 Hardware Modifications

Discusses adjusting the swivel drive angle based on the downstream station configuration.

Maintenance of the Distributing Station

Appendix: Distributing Station with AS-Interface

AS-Interface Details and Components

Lists AS-Interface specific components, PLC programs, and connection details.

Updates and Additional Information

Summary

Introduction to the Distributing Station

1.1 Training Contents Overview

Details training subjects including mechanics, pneumatics, electrical, and PLC operations.

1.2 Important Safety Notes

Emphasizes critical safety recommendations and regulations for MPS system operation.

1.3 Operating Authority Responsibilities

Outlines the operating authority's duties regarding user training and safety compliance.

1.4 Trainee Duties Before Operation

Specifies trainee obligations, including reading the manual and adhering to safety protocols.

1.5 Risks in Modular Production System Use

Discusses potential risks of physical injury or damage when operating the MPS system.

1.6 Warranty and Liability Terms

Explains warranty conditions and exclusions for improper use or unauthorized modifications.

1.7 Defined Intended Use of the System

Defines the system's exclusive purpose for vocational and further automation training.

Notes on Safety

Technical Data and Station Combinations

3.1 Possible MPS Station Combinations

Illustrates potential configurations of the Distributing station with other MPS downstream units.

Transport, Unpacking, and Scope of Delivery

Design and Functionality of the Distributing Station

5.1 The Distributing Station as a Feed Device

Defines the station as a feed device and lists workpieces and other feed devices handled.

5.2 Distributing Station Operational Function

Describes workpiece separation and transfer processes using the station's integrated modules.

5.3 Operational Sequence Description

Details the step-by-step sequence from initial conditions to final workpiece transfer.

5.4 Stack Magazine Module Details

Explains the function and detection mechanisms of the Stack magazine module.

5.5 Changer Module Functionality

Describes the Changer module as a pneumatic handling device for workpiece pickup and transfer.

Commissioning the Distributing Station

6.1 Workstation Setup

Lists necessary components and requirements for commissioning the MPS station.

6.2 Mechanical Set Up

Details the assembly of the profile plate and control console onto the trolley.

6.2.2 Assembling the Station

Refers to external documentation for specific station assembly procedures.

6.3.1 Proximity Sensor Adjustment

Step-by-step instructions for adjusting proximity sensors on the stack magazine ejecting cylinder.

6.3.2 Through-beam Sensor Adjustment

Instructions for adjusting the through-beam sensor to monitor stack magazine filling level.

6.3.3 Micro Switch Adjustment

Details adjustment of micro switches for swivel drive end stop sensing.

6.3.4 Vacuum Switch Adjustment

Explains adjustment of the vacuum switch for workpiece pickup detection.

6.4 Adjusting One-Way Flow Control Valves

Guides on regulating exhaust air flow for double-acting cylinders using control valves.

6.5 Visual Check

Lists essential checks: electrical, pneumatic, and mechanical components before startup.

6.6 Cable Connections

Outlines connecting the PLC board to the control console, station, and power supply.

6.7 Pneumatic Connection

Details connecting compressed air supply and setting the start-up valve.

6.7.1 Manual Override

Explains using manual override for checking valve and drive unit operations.

6.8 Voltage Supply

Describes the station's voltage supply via power supply unit and PLC board.

6.9.1 Siemens Controller PLC Program Loading

Step-by-step guide for loading PLC programs onto Siemens controllers.

6.9.2 Festo Controller PLC Program Loading

Step-by-step guide for loading PLC programs onto Festo controllers using FST software.

6.9.3 Allen Bradley Controller PLC Program Loading

Step-by-step guide for loading PLC programs onto Allen Bradley controllers using RSLogix.

6.9.4 Mitsubishi;MELSEC Controller PLC Program Loading

Step-by-step guide for loading PLC programs onto Mitsubishi controllers using GX IEC Developer.

6.10 Starting the Sequence

Instructions for preparing the magazine, checking supplies, and initiating the station sequence.

6.11 Combination of Stations

Explains MPS station linking via optical sensors (StationLink) and networking.

6.11.2 Hardware Modifications

Discusses adjusting the swivel drive angle based on the downstream station configuration.

Maintenance of the Distributing Station

Appendix: Distributing Station with AS-Interface

AS-Interface Details and Components

Lists AS-Interface specific components, PLC programs, and connection details.

Updates and Additional Information

Festo Distributing Station Specifications

General IconGeneral
BrandFesto
ModelDistributing Station
CategoryIndustrial Equipment
LanguageEnglish

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