9.2.16 Inhalt/Contens Seite/Page 5
Inhalt / Contens
6.2 Preparing the base - Placement .................................................................................................... ..... 55
6.2.1 Advice for optimal sound insulation ................................................................................ .... 55
6.3 Generator Connections................................................................................................................... .... 55
6.4 Installation of the cooling system - raw water................................................................................. .... 56
6.4.1 General Information ........................................................................................................ .... 56
6.4.2 Installation of the through hull fitting in yyachts .............................................................. .... 56
6.4.3 Quality of the Raw Water Sucking In Line ...................................................................... .... 56
6.4.4 Generator installation above waterline ........................................................................... ..... 57
6.4.5 Generator Installation below waterline ........................................................................... ..... 58
6.4.6 Generator housing cooled by raw water ......................................................................... .... 59
6.4.7 Indirect cooling of the genset housing (by the heat exchanger) ..................................... ..... 60
6.5 Installation of the cooling system - fresh water............................................................................... .... 60
6.5.1 Position of the external cooling water expansion tank .................................................... .... 60
6.5.2 Ventilating at the first filling of the internal cooling water circuit ..................................... .... 61
6.5.3 Pressure test for controlling the cooling water circuit ..................................................... .... 62
6.5.4 Scheme for freshwater circuit at two circuit cooling system ........................................... ..... 63
6.6 Installation of the water cooled exhaust system ............................................................................ ..... 64
6.6.1 Installation of the standard exhaust system ................................................................... .... 64
6.7 .Installation of the waterlock ........................................................................................................... .... 65
6.7.1 Possible cause for water in the exhaust hose ................................................................ .... 65
6.7.1.1 Possible cause: exhaust hose.......................................................................... .... 65
6.7.1.2 Possible cause: cooling water hose................................................................. .... 65
6.7.2 Installation area of the waterlock .................................................................................... .... 66
6.7.3 The volume of the waterlock ........................................................................................... .... 66
6.7.3.1 Ideal position of the waterlock.......................................................................... .... 67
6.7.3.2 Example of the installation of the waterlock off-center and possible effects:... .... 68
6.8 Exhaust / water separator............................................................................................................... .... 70
6.8.1 Installation exhaust water separator ............................................................................... ..... 72
6.9 Installation of the fuel system ........................................................................................................ ..... 74
6.9.1 General references ......................................................................................................... .... 74
6.9.2 The electrical fuel pump ................................................................................................. .... 74
6.9.3 Connection of the fuel lines at the tank .......................................................................... .... 75
6.9.4 Position of the pre-filter with water separator ................................................................. .... 75
6.9.5 Ventilating air from the fuel system ................................................................................ .... 75
6.10 Generator DC system installation................................................................................................... .... 76
6.10.1 Connection of the starter battery block ........................................................................... .... 76
6.10.2 Connection of the remote control panel - see separate control panel manual ............... .... 79
6.11 Generator AC system installation .................................................................................................. ..... 80
6.11.1 Insulation test ................................................................................................................. ..... 82
7 Maintenance Instructions....................................................................................................................... ..... 83
7.1 Personal requirements.................................................................................................................... .... 83
7.2 Hazard notes for the maintenance.................................................................................................. .... 83
7.3 Environmental protection................................................................................................................ .... 85
7.4 Maintenance interval....................................................................................................................... .... 85
7.5 General maintenance instructions .................................................................................................. .... 85
7.5.1 Checks before each start ................................................................................................ .... 85
7.5.2 Check of Hoses and rubber parts in the sound insulated capsule ................................. .... 85
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