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Fisher 461 User Manual

Fisher 461
16 pages
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www.Fisher.com
Fisher
461
Increased Outlet Angle Sweep-Flo Valve
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 1.................................
Specifications 2...............................
Educational Services 2.........................
Installation 2..................................
Maintenance 3.................................
Packing Lubrication 4..........................
Packing Maintenance 5.........................
Adding Packing Rings 5.....................
Replacing Packing 5........................
Replacing Trim 11.............................
Disassembly 11............................
Assembly 12..............................
Lapping Seating Surfaces 13....................
Parts Ordering 14...............................
Parts List 14...................................
Figure 1. Fisher 461 Valve with 657 Actuator
W9553-2
Introduction
Scope of Manual
This instruction manual includes installation, maintenance, and parts information for the Fisher 461 anti-coke valve.
Refer to separate manuals for instructions covering the actuator, positioner, and accessories.
Description
The 461 valve (figure 1) is a self-cleaning, increased-outlet, angle valve that is typically used in the chemical and
hydrocarbon industries where control of residual oils or other liquids with coking properties is necessary. The 461
features a venturi-type throat, which is useful in power plants or slurry services where high pressure drops and flashing
might exist.
Do not install, operate, or maintain a 461 valve without being fully trained and qualified in valve, actuator, and
accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to
carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you
have any questions about these instructions, contact your Emerson sales office
or Local Business Partner before
proceeding.
Instruction Manual
D100714X012
461 Valve
June 2017
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Fisher 461 Specifications

General IconGeneral
BrandFisher
Model461
CategoryControl Unit
LanguageEnglish

Summary

Introduction

Scope of Manual

Details the manual's scope including installation, maintenance, and parts information for the 461 valve.

Description

Explains the 461 valve's features, including its self-cleaning, increased-outlet, angle design and industrial applications.

Specifications

Table 1. Specifications

Lists valve sizes, shutoff classification per ANSI/FCI 70-2 and IEC 60534-4, and flow characteristics.

Educational Services

Contact Information for Training

Provides contact details for courses on Fisher 461 valves and other products.

Installation

Installation Safety Warnings

Emphasizes wearing protective gear and checking for process media hazards to prevent injury or damage.

Installation Procedure

Outlines steps for inspecting pipelines, orienting the valve body, and connecting the actuator.

Maintenance

Maintenance Safety Warnings

Details precautions to avoid injury during maintenance, like depressurizing and using lock-out procedures.

Maintenance Frequency

States that inspection and replacement frequency depends on the severity of service conditions.

Packing Lubrication

Temperature Limitation for Lubrication

Advises against lubricating packing at elevated temperatures over 260°C (500°F) to prevent breakdown.

Lubrication Safety Warning

Warns against lubricating in oxygen service due to explosion risk from oil/oxygen mixture.

Packing Maintenance

Tightening Packing Flange Nuts

Explains how to tighten packing flange nuts to address leakage and ensure a stem seal.

Replacing Packing Procedure

Refers to detailed steps for replacing worn or leaking packing components.

Adding Packing Rings

Procedure for Adding Packing Rings

Details steps to add packing rings as a temporary measure without removing the actuator.

Replacing Packing

Disassembly Steps

Outlines steps for disassembling the valve to access and replace packing components.

Packing Replacement Safety

Safety precautions for bonnet removal, stem handling, and general packing replacement operations.

Bonnet Removal

Details the process of safely removing the valve bonnet from the valve body.

Packing Removal

Describes how to remove residual packing parts from the bonnet using appropriate tools.

Cleaning and Preparation

Instructions for cleaning the packing box and smoothing valve stem threads before reassembly.

Reassembly and Bolting

Details installing the bonnet, tightening nuts, and ensuring proper alignment.

Torque Procedure

Explains the step-by-step procedure for tightening nuts to specified torque values in a crisscross pattern.

Graphite Packing Torque Table

Provides recommended torque values for graphite type packing flange nuts based on valve size and pressure rating.

Replacing Trim

Trim Disassembly

Details steps to remove the actuator, bonnet, and valve plug/stem assembly for trim replacement.

Trim Replacement Safety

Safety warnings regarding the use of old stems and ensuring proper pin hole drilling.

PTFE Packing Torque Table

Lists recommended torque values for PTFE type packing flange nuts.

Liner and Seat Ring Removal

Describes how to remove the valve liner and inspect/remove the seat ring for replacement.

Assembly

Seating Surface Preparation

Instructions for preparing sealing surfaces and installing the seat ring and bonnet gasket.

Bonnet Installation and Bolting

Details mounting the bonnet and initial nut tightening to ensure a positive seal.

Assembly Safety

Safety caution to avoid damaging packing during bonnet installation.

Valve Body to Bonnet Torque Table

Provides recommended torque values for valve body to bonnet nuts based on size and pressure rating.

Lapping Seating Surfaces

Lapping Procedure

Explains how to lap valve seating surfaces using compound to improve shutoff.

Parts Ordering

Parts Ordering Safety Warning

Warns against using non-genuine Fisher replacement parts to avoid warranty issues and potential damage.

Parts List

Keyed Parts Listing

Lists all valve components with their corresponding key numbers and descriptions for ordering.

Actuator Groups

Group 1 Actuators

Lists actuator types compatible with the 90 mm (3-9/16 Inch) Yoke Boss.

Group 100 Actuators

Lists actuator types compatible with the 127 mm (5 Inch) Yoke Boss.

Group 101 Actuators

Lists actuator types compatible with the 127 mm (5 Inch) Yoke Boss.

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