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Flowserve M Series User Manual

Flowserve M Series
60 pages
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M Slurry Pump
Standard and Severe Duty (includes MX & MS options)
PCN=71569241 – 02/08 (E)
Installation
Operation
Maintenance
Компания ПромХимТех-
официальный дистрибьютор
насосов Flowserve
www.promhimtech.ru
Тел. 8 800 250-01-54
e-mail: zakaz@promhimtech.ru

Table of Contents

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Flowserve M Series Specifications

General IconGeneral
BrandFlowserve
ModelM Series
CategoryWater Pump
LanguageEnglish

Summary

Introduction and Safety

General Overview

Provides overview of manual usage and product context.

CE Marking and Approvals

Details CE marking requirements and relevant directives for compliance.

Disclaimer

Outlines limitations, accuracy, and warranty conditions for the manual.

Duty Conditions

Specifies product selection based on purchaser order and application.

Safety Guidelines

Covers safety markings, personnel qualifications, and essential safety actions.

Nameplate and Warning Labels

Describes identification plates and safety warning labels on the equipment.

Noise Level Information

Provides guidance on pump noise levels and regulatory considerations.

Transport and Storage

Consignment Receipt and Unpacking

Instructions for receiving, checking, and unpacking the equipment.

Handling Procedures

Guidelines for safely moving and handling the pump unit.

Lifting Safety

Procedures and safety precautions for lifting pump sets.

Storage Recommendations

Recommendations for short-term and long-term storage of the pump.

Pump Description

Configurations

Details different pump types and design variations available.

Name Nomenclature

Explains how pump model names identify construction features.

Shaft Details

Describes the pump shaft's design, material, and features.

Performance and Operating Limits

Provides data on operating limits, speed, and torque characteristics.

Engineering Data

Presents technical specifications and material construction details.

Installation Procedures

Location Requirements

Guidance on selecting an appropriate site for pump installation.

Foundation Guidelines

Requirements and considerations for pump and driver foundations.

Baseplate Installation

Steps for correctly positioning and leveling the pump baseplate.

Initial Shaft Alignment

Procedures for achieving initial pump and driver shaft alignment.

Grouting Instructions

Instructions for properly grouting the pump baseplate and foundation.

Piping Connections

Guidelines for suction, discharge, and auxiliary piping connections.

Electrical Connections

Safety and regulatory requirements for electrical hook-up.

Commissioning, Start-Up, Operation and Shutdown

Lubrication Methods

Details on oil, grease, and mist lubrication requirements.

Direction of Rotation

Critical step to ensure correct pump rotation before operation.

Priming and Auxiliary Supplies

Procedures for filling the pump and ensuring all systems are ready.

Starting the Pump

Step-by-step guide for safely starting the pump.

Running the Pump

Instructions for normal operation, including monitoring and adjustments.

Stopping and Shutdown

Procedures for safely stopping and shutting down the pump.

Hydraulic, Mechanical and Electrical Duty

Guidance on understanding and managing changes in operating conditions.

Maintenance Procedures

General Maintenance Responsibilities

Operator responsibilities for maintenance, inspection, and safety.

Maintenance Schedule

Recommended routine inspections and periodic maintenance tasks.

Required Tools

List of tools necessary for pump maintenance and servicing.

Fastener Torques

Specifications for tightening bolts and nuts during assembly/maintenance.

Disassembly Instructions

Detailed steps for dismantling the pump for repair or overhaul.

Impeller Axial Clearance Adjustment

Procedure for setting impeller clearance to maintain pump efficiency.

Faults, Causes and Remedies

Pump Overheating and Seizing

Troubleshooting guide for issues related to pump overheating and seizing.

Bearing Short Life

Diagnosing and resolving causes of premature bearing failure.

Pump Vibration and Noise

Identifying and rectifying sources of abnormal pump vibration and noise.

Mechanical Seal Issues

Troubleshooting common problems with mechanical seals.

Power and Capacity Issues

Diagnosing causes for low power, insufficient pressure, or capacity.

Motor Electrical Problems

Addressing faults related to motor operation and electrical supply.

Parts List and Drawings

Standard Duties-Frames 1 & 2

Parts identification and diagrams for standard duty pumps, frames 1 & 2.

Standard Duty-Frames 1&2 with Expeller

Parts identification and diagrams for standard duty pumps with expeller.

Standard Duty Frame 3 & 4

Parts identification and diagrams for standard duty pumps, frames 3 & 4.

Standard Duty - Frame 3&4 with Expeller

Parts identification and diagrams for standard duty pumps with expeller.

Severe Duty-Frames 2,3 & 4

Parts identification and diagrams for severe duty pumps, frames 2, 3 & 4.

Severe Duty-Frames 3&4 with Expeller

Parts identification and diagrams for severe duty pumps with expeller.

Severe Duty-Frames 5&6

Parts identification and diagrams for severe duty pumps, frames 5 & 6.

Severe Duty -Frame 5&6 with Expeller

Parts identification and diagrams for severe duty pumps with expeller.

Certification Information

CE and ATEX Marking

Details certification requirements for CE and ATEX compliance.

Other Relevant Documentation and Manuals

Supplementary User Instruction Manuals

Information on additional manuals required for specific components or configurations.

Additional Sources of Information

Lists references for further technical information on pumps and piping.

Related product manuals