EasyManua.ls Logo

Fluidwell F130-P - User Manual

Fluidwell F130-P
56 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
F130-P
BATCH CONTROLLER
two-stage control and pulse output
Signal input flowmeter: pulse, Namur and coil
External controls: start and stop
Digital outputs: two control outputs for two stage control, or
one control output and pulse output
Options: Intrinsically safe, Modbus communication
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Fluidwell F130-P and is the answer not in the manual?

Fluidwell F130-P Specifications

General IconGeneral
CategoryController
Display TypeLCD
Protection RatingIP65
Input TypeAnalog, Digital
Output TypeRelay, Analog
Power Supply24 VDC
Operating Temperature-20°C to +60°C

Summary

Safety Instructions

General Safety Instructions

General guidelines, warnings, and precautions for safe operation and installation.

Disposal of Electronic Waste

Procedures and guidelines for proper disposal of electronic waste according to WEEE Directive.

Safety Rules and Precautionary Measures

Specific rules for installation, operation, and maintenance, emphasizing trained personnel.

About the Manual

Manual Structure and Content

Describes the manual's division into user and technician sections, and the use of pictograms.

Warranty and Technical Support

Support Contact Information

Provides contact details for warranty and technical support via website or email.

Introduction

System Description of the F130-P

Overview of the batch controller's functions, features, and design focus.

Flowmeter Input Types

Details on compatible flowmeter signal types, including passive/active pulse, Namur, and coil.

Standard Outputs

Description of the two passive transistor or relay outputs for control and pulse output.

System Configuration and Options

Setup Features and Options

Details on setup features like K-factors, units, power management, and available options.

Display Information and Features

Describes the LCD display, backlight, and data backup mechanism.

Operational

General Information for Operators

Basic operating principles, safety for operators, and control panel overview.

Control Panel and Key Functions

Explains the function of each key on the control panel (PROG/ENTER, START, STOP).

Operator Functions and Display

Describes how the unit operates in operator mode and how to change batch quantities.

Batch Process Operations

Details on programming preset values, leading zeros, batch limits, starting, and pausing/stopping batches.

Total Management and Alarms

Explains clearing batch totals, displaying accumulated totals, low-battery alarms, and no-flow alarms.

Configuration

Introduction to Configuration

Information for electricians/technicians on software settings and hardware connections.

Entering Setup Level

Procedure to access the setup menu, including password requirements.

Navigating the Setup Matrix

Explains the menu structure, function groups, and how to navigate using keywords.

Setup Navigation and Programming Sequence

Details on using control panel keys for navigation and changing values/items in setup.

Finishing Setup and Returning to Operator Level

Procedures for confirming settings, exiting setup, and returning to normal operation.

Configuration Settings Menu

Preset Settings (Menu 1)

Configuration options for unit, decimals, K-factor, batch limits.

Overrun Settings (Menu 2)

Settings related to overrun analysis and time for batch correction.

Alarm Settings (Menu 3)

Configuration for no-flow alarm and associated delay time.

Display Settings (Menu 4)

Options for counter behavior and backlight brightness.

Power Management Settings (Menu 5)

Settings for LCD update time and battery mode to optimize power consumption.

Flowmeter Signal Settings (Menu 6)

Selection of flowmeter signal type, including NPN, Reed, PNP, Namur, and coil inputs.

Relay Output Settings (Menu 7)

Configuration for relay outputs, preclose, width, amount, and pulse for batch control.

Communication Settings (Menu 8)

Configuration for communication speed, address, and mode (Modbus).

Other Settings (Menu 9)

Settings for model, software version, serial number, password, and tag number.

Installation

General Installation Directions

Precautions and guidelines for mounting, wiring, and handling the device safely.

Installation and Surrounding Conditions

Environmental conditions, IP rating, and considerations for cold or humid environments.

Handling the F-Series Enclosure

Instructions for identifying the device and handling its enclosure, including opening/closing.

Mechanical Installation: Dimensions

Detailed dimensions for aluminum, stainless steel, and non-metallic enclosures.

Mounting Configurations

Various mounting methods including wall, meter, pipe, and panel mounting.

Electrical Installation

General Electrical Installation Guidelines

ESD precautions, grounding, compliance with regulations, and cable entry requirements.

Electrical Safety Standards

General directions for safe electrical practices, including cable selection and wiring standards.

Protective Earth (PE) Connections

Procedures for grounding metal enclosures, distinguishing common ground from PE.

Field Wiring Connections

Guidelines for wiring signals, including screen termination and avoiding ground loops.

Power Supply Wiring Requirements

Details on external and internal power supplies, including backup functionality.

Sensor Supply Options

Configuration of sensor supply voltage for different flowmeter types and power supply options.

Terminal Connectors

Power Supply Terminals (00-02)

Connection details for power supply, including voltage ranges and maximum power.

Control & Pulse Output Terminals (03-06)

Configuration for Relay outputs R1 and R2, including active and mechanical relay types.

Passive Transistor Output Terminals (OT)

Details on passive transistor output type OT, including driving capacity.

Flowmeter Input Terminals (09-11)

Connection and setup for various flowmeter inputs: coil, NPN, PNP, active signals.

Flowmeter Input (Reed & NAMUR)

Specifics for Reed-switch and NAMUR signal inputs, including power supply needs.

External Start Input Terminals (12-13)

How to connect an external switch to start the batch process.

External Stop Input Terminals (15-16)

How to connect an external switch to interrupt or cancel the batch process.

Communication Terminals (26-31)

Connection details for communication options like RS232, RS485, and TTL.

Intrinsically Safe Applications

Identification and Labeling

Information on identifying intrinsically safe models via labels and model codes.

Electrical Installation in Hazardous Areas

Guidelines for installing the device in hazardous environments, including safety and wiring standards.

ATEX and IECEx Certificate Compliance

Instructions for installation based on ATEX and IECEx directives and product certificates.

Intrinsic Safety Electrical Data (Annex 1)

Detailed electrical data, maximum values, and conditions for intrinsic safety.

Intrinsically Safe Power Supply Wiring

Wiring requirements for power supply types in hazardous areas.

Intrinsically Safe Sensor Supply

Configuration of sensor supply for intrinsically safe applications.

Intrinsically Safe Terminal Connections

Overview of terminal connections for intrinsically safe applications, including Type XI.

Communication Terminal Connections (Type CT)

Details for TTL communication port in intrinsically safe applications.

Configuration Examples

Battery Powered Configuration Example

Example of setting up the F130-P for battery power in IIB/IIC/IIIC areas.

External Power Supply Configuration Example

Example of setting up the F130-P with external power in IIB/IIC/IIIC areas.

Maintenance

General Maintenance Directions

Routine checks for enclosure, wiring, accuracy, and battery status.

Product Repair Policy

Procedure for returning the product for repair, including RMA process.

Battery Replacement Safety Instructions

Safety precautions and guidelines for handling and replacing batteries, especially in hazardous areas.

Battery Replacement Procedure

Step-by-step guide for replacing old batteries and installing new ones.

Battery Disposal

Guidelines for the environmentally sound disposal of used batteries.

Appendix A: Technical Specification

General Specifications (Display, Enclosures, Keys)

Details on display type, digits, enclosure materials, and control keys.

Mounting Enclosure Specifications

Dimensions and classifications for panel and field/wall-mount enclosures.

Operating Temperature and Humidity

Specifies operating temperature ranges and relative humidity limits.

Power Supply and Sensor Supply Specifications

Lists available power supply types and sensor supply configurations.

Terminal Connections and Data Protection

Details on terminal types, data protection, password settings, and hazardous area classifications.

Directives and Standards Compliance

Lists compliance with EMC, Low Voltage, ATEX, IECEx, RoHS, IP, and NEMA standards.

Appendix B: Problem Solving

Flowmeter Signal Troubleshooting

Common issues with flowmeter pulses and their potential causes and checks.

Pulse Output and Password Troubleshooting

Issues related to pulse output not functioning and what to do if the password is unknown.

Alarm Error Code Interpretation

Explains how to interpret alarm codes and when to contact support.

Appendix C: Communication Variables

Modbus Communication Protocol Overview

Describes Modbus protocol support, function codes, and PDU addresses.

Runtime Variables and Data Access

Details on runtime variables like total, preset, and error status accessible via Modbus.

Setup Variables for Configuration

Lists setup variables for Preset, Overrun, Display, Power Management, etc., with PDU addresses.

Communication and Other Variable Settings

Details Modbus speed, address, mode, and other settings like model, firmware, serial number.

Process Variables and Batch Control Settings

Communication variables for batch mode, keylock, command execution, and preset quantity.

Appendix D: Declaration of Conformity

EU Declaration of Conformity

States compliance with European Directives and Harmonised Standards for F1-Series indicators.

UKCA Declaration of Conformity

States compliance with UK Legislation and Standards for F1-Series indicators.