Format kappa 40 User Manual (English)

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User Manual

Panel Saws

kappa 30 / kappa 40

Keep this manual handy and in good condition for continual reference!

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Translation

Table of Contents3
General7
Symbol Legend7
Information about the Manual7
Liability and Warranty8
Copyright8
Warranty Notice8
Spare Parts8
Disposal9
Safety10
Intended Use10
Manual Contents10
Making Changes and Modifications to the Machine10
Responsibilities of the Operator11
Personnel Requirements11
Work Safety11
Personal Protective Equipment12
Machine Hazards12
Other Risks13
Battery Safety Instructions13
Declaration of Conformity14
Technical Specifications15
Dimensions and Weight15
Saw Unit16
Scoring Unit16
Operation and Storage Conditions16
Drive Motor16
Particle Emission16
Noise Emission17
Sliding Table Panel Saw Kappa 3017
Sliding Table Panel Saw Kappa 4017
Dust Extraction System18
Assembly19
Overview19
Accessories20
Data Plate24
Main Switch24
Safety Devices25
EMERGENCY STOP Button25
Sliding Table Locking System25
Saw Guards25
Overhead Saw Guard26
Circular Saw Guard26
Automatic Braking System26
Trimming Shoe27
Push Block/Push Stick27
Operation and Display Elements27
Power-Drive27
Digi Drive28
Remote ON-Switch on Sliding Table28
Transport, Packaging and Storage29
Safety Instructions29
Transport30
Transport Locking Device30
Transport with a Crane30
Transport with a Forklift Truck31
Transport with a Pallet Jack31
Unloading31
Transporting the Machine32
Transport Inspection32
Packaging32
Storage33
Setup and Installation34
Safety Instructions34
Setup34
Assembly35
Sliding Table35
Overhead Saw Guard36
Scale Track37
Bar37
Cutting Extension38
Dust Extraction System39
Electrical Connection40
Making Adjustments and Preparations41
Safety Instructions41
Sliding Table Lock41
Crosscut Fence on the Sliding Table41
Outrigger42
Crosscut Fence on the Outrigger42
Crosscut Fence Extension43
Crosscut Stop44
Rip Fence44
Rip Fence Set45
Fine Adjustment46
Repositioning the Fence46
Removal46
Swinging out47
Change the Tool47
Prepare to Change Tooling47
Prepare the Machine to Operate48
Saw Blade48
Tools48
Setting the Height/Angle of Cut49
Changing the Saw Blade50
Adjusting the Saw Blade Diameter50
Programming the Additional Parameters51
Adjust/Change the Speed51
Establishing/Setting the Speed51
Changing the Speed52
Speed Control with a Frequency Changer52
Splitter53
Loosening/Adjusting the Splitter53
Assembling/Removing/Changing the Splitter53
Overhead Saw Guard54
Adjust the Distance54
Modifying the Saw Guard55
Circular Saw Guard55
Scoring Blade56
Tools56
Height Adjustment56
Side Adjustment57
Width Adjustment Standard57
Adjusting the Width „Automatic58
Changing the Scoring Blade „Automatic58
Disassembling the Scoring Blade59
Grooving Tools60
Tools60
Mounting the Grooving Tools61
Removing the Grooving Tools - Retool to a Saw Blade Operation63
Operation65
Safety Instructions65
Switching on the Machine66
Switching off the Machine67
Emergency-Stop68
Moving the Sliding Table68
Work Stations69
Working Techniques69
Authorised Working Techniques69
Prohibited Working Techniques70
General Procedures for Authorised Working Techniques70
Trimming70
Rip Cut71
Cutting Battens71
Cross-Cutting at the Crosscut Fence (Sliding Table)72
Cross-Cutting at the Rip Fence72
Cutting Smaller, Narrower Workpieces73
Cutting with an Outrigger73
Groove Cuts74
Working with Grooving Tools75
Service76
Safety Instructions76
Maintenance Schedule76
Cleaning the Guide Tracks77
Lubricate the Height Guide of the Circular Saw Unit77
Checking/Changing the Circular Saw Drive Belt78
Checking the Drive Belt78
Replacing the Drive Belt78
Replacing the Scoring Belt79
Cleaning/Changing the Dust Brush of the Outrigger Arm80
Sliding Table Scraper (Roller Cage)Renewal80
Disassemble the Sliding Table80
Assembling the Sliding Table82
Faults84
Safety Instructions84
What to Do if a Fault Develops84
What to Do after Rectifying the Fault84
Faults, Causes and Repairs85
Aligning the Roller Cage Sliding Table85
Changing the Battery of the Sliding Table Remote on Switch85
Changing the Cross Stop Battery86
Changing the Rip Fence Battery86
Correcting the Rip Fence Angle87
Readjusting the Height of the Parallel Cutting Fence Guide87
Scoring Blade „Automatic88
Disassembly88
Assembly89
Calibrating the Saw Blade Height Display90
Red Light-Emitting Diode „Fault" Lights up90
Index91

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Format kappa 40 Specifications

General

Brand	Format
Model	kappa 40
Category	Saw
Language	English

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Format kappa 40 User Manual

Table of Contents

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