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Fromm FS33 Series - User Manual

Fromm FS33 Series
49 pages
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FS4.1349-Manual-32.12XX.XXX.V04-EN08_R2.doc
FROMM
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
1
FROMM
SEMI AUTOMATIC
Stretch Wrapping Machine
Series FS33x
FS4.1349-V04
Manual Version 08_R2
FS4.1349-Manual-32.12XX.XXX.V04-EN08_R2 / ORIGINAL MANUAL © 12/16
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Summary

FS33 x Stretch Wrapping Machine Manual

Introduction and Manufacturer Information

Welcome and General Advice

Welcomes the customer, provides advice on machine use and manufacturer recommendations.

Important Safety Notices

Multilingual Safety Instructions

Provides safety warnings in multiple languages for user protection.

Machine Configuration: Make-Up and Groups

Machine Make-Up and Component Groups

Details machine configuration, operating panel, turntable, and mast groups.

Machine Configuration: Carriage, Variation, and Options

Carriage Types and Optional Components

Lists available carriage types, variations, and optional components for the machine.

General Machine Operation Overview

Semi-Automatic Wrapping Process Description

Describes the semi-automatic operation and the wrapping cycle activation.

Critical Safety Instructions

Safety Precautions and Prohibited Actions

Outlines critical safety rules, warnings, and prohibited actions for safe operation.

General Safety Guidelines and Compliance

Safety for Installation, Maintenance, and Operation

Covers general safety compliance, electrical safety, and maintenance safety procedures.

Safety Devices on Control Panel

Control Panel Safety Mechanisms Identification

Identifies safety buttons and switches on the control panel for operator protection.

Carriage and Entrance Safety Guards

Description of Crush-Proof and Safety Guards

Describes various crush-proof guards and entrance safety guards with their functions.

Operational Warnings and Precautions

Risks from Noise, Electricity, and Modifications

Warns about noise levels, electrical hazards, and risks of unauthorized machine modifications.

Machine Identification Label Details

Explanation of Identification Plate Information

Details the information on the identification plate, including CE mark and directives.

Technical Data: Machine and Environmental Specs

Machine Performance and Operating Conditions

Covers machine speed, capacity, weight, and environmental operating conditions.

Technical Data: Electrical, Pallet, and Film Specs

Electrical Supply and Stretch Film Properties

Details electrical supply requirements and characteristics of stretch film material.

Machine Dimensions and Layouts

Dimensional Specifications Tables

Presents tables with dimensions for turntable diameters and mast heights.

Machine Dimensions: Loading Configurations

Side Loading Configuration Diagrams

Illustrates machine layouts for left, front, and right side loading.

Pictograms and Symbol Meanings

Safety and Hazard Pictograms Explained

Explains pictograms related to danger, crushing, falling, and sharp objects.

Operational and Compliance Pictograms

Pictograms for Fire Safety and Access Restrictions

Interprets pictograms for fire safety, area access, and handling of safety devices.

Important Guideline and CE Mark Interpretation

Crucial Guidelines and CE Compliance Symbols

Details crucial guidelines and the meaning of the CE mark for product compliance.

Main Machine Components Identification

Identification of Key Machine Parts

Labels and identifies the primary components: mast, control cabinet, carriage, turntable.

Handling and Transport Instructions

Safe Lifting and Crane Transport Procedures

Guidance on using cranes and slings for safe lifting and transport of the machine.

Forklift Handling and Machine Storage

Forklift Operations and Storage Recommendations

Instructions for forklift handling and proper storage of the machine.

Installation Procedures: General Requirements

Ambient Conditions and Area Preparation

Covers ambient conditions, area preparation, and qualified personnel for installation.

Installation Procedures: Shaft and Motor Cabinet

Shaft and Motor Cabinet Installation Steps

Step-by-step guide for installing the main shaft and motor cabinet.

Assembly and Functional Checks: Initial Verification

Initial Switch and Safety Device Verification

Checks for main switch, emergency stop, carriage safety, and movement.

Assembly and Functional Checks: Carriage Systems

Carriage and Brake System Functionality Checks

Verifies photocell, brake system carriages, and their operational status.

Assembly and Functional Checks: Brake and Tension

Brake System and Film Tension Adjustment Checks

Checks for various brake systems and the adjustment of film tension.

Assembly and Functional Checks: Safety and Turntable

Safety Devices and Turntable Operation Checks

Tests safety devices, turntable movement, and the machine reset function.

Assembly and Functional Checks: Sensors and Controls

Sensor, Circuit Breaker, and Emergency Stop Tests

Confirms functionality of proximity sensors, circuit breakers, and emergency stop.

Control Panel: Layout and Error Codes

Control Panel Layout and Function Explanations

Explains control panel layout, buttons, functions, and identifies error messages.

Control Panel: Operating Modes and Parameters

Operating Modes and Initial Parameter Setup

Details main operating modes and parameters to be set during initial installation.

Control Panel: Security Features

Control Panel Blocking and Unblocking Procedures

Instructions for blocking and unblocking the control panel to prevent unauthorized access.

Machine Status Indications and Reset

Start-Up Signals and Failure Displays

Describes acoustic signals during start-up and how failures are indicated on the console.

Resetting the Machine to Start Conditions

Procedure to reset the machine and return it to its initial starting state.

Basic Operating Procedures: Buttons and Modes

Button Functions and Mode Selection Guide

Explains basic button operations for mode selection, program choice, and parameter adjustments.

Basic Operating Procedures: Settings and Counters

Carriage, Turntable, and Counter Settings

Details settings for carriage speed, turntable speed, and tracking wrapped rounds.

Wrapping Cycle Start and Stop Operations

Activating the Automatic Wrapping Cycle

Instructions for starting the automatic wrapping cycle with pre-set programs.

Methods for Stopping the Wrapping Cycle

Describes different ways to stop the wrapping cycle, including immediate stops.

Detailed Wrapping Program Guide: Overview

Operating Modes and PA08 Program Overview

Explains operating modes and provides an overview of PA08 single and double wrapping programs.

Detailed Wrapping Program Guide: PA08-6

PA08-6 Double Wrapping with Top Sheet Program

Detailed explanation of the PA08-6 program for double wrapping with a top sheet.

Alarm Management and Service Requirements

Alarm Codes and Troubleshooting Steps

Lists alarm codes, their causes, and initial troubleshooting or reset procedures.

Film Handling and Carriage Replacement: Film Insertion

Film Reel Insertion and Brake System Guidance

Instructions for inserting the film reel and guiding it through the brake system correctly.

Film Handling and Carriage Replacement: Carriage Change

Step-by-Step Film Carriage Replacement

Visual guides for changing film carriages on different machine models.

Machine Maintenance: Operator Safety and Cleaning

Operator Safety and Daily Cleaning Procedures

Safety rules for maintenance and daily cleaning procedures to keep the machine operational.

Machine Maintenance: Specific Component Checks

Photocell Maintenance and Turntable Checks

Specific maintenance tasks for photocells and checks on turntable bearing and bolts.

Maintenance Schedule and Lubrication Guide

Preventive Maintenance Frequency Schedule

Table outlining recommended maintenance intervals for various machine components.

Manufacturer and Documentation Information

Contact Details and Web Resources for Documentation

Provides contact information for the agent, manufacturer, and links to download documentation.

EC Declaration of Conformity

Product Compliance with EC Directives and Standards

Declares machine compliance with relevant EC directives and harmonised standards.

Warranty Terms and Conditions

Warranty Coverage, Exclusions, and Maintenance

Details the warranty period, inclusions, exclusions, and maintenance requirements.

Service Logbook: Recording Maintenance History

Logbook Format for Service Entries

Provides a logbook format for recording machine maintenance and service activities.

Service Logbook: Continued Record Keeping

Maintenance and Service Activity Log

Continued logbook entries for recording machine maintenance and service activities.

Fromm FS33 Series Specifications

General IconGeneral
BrandFromm
ModelFS33 Series
CategoryPackaging equipment
LanguageEnglish

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