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Fromm AP250 User Manual

Fromm AP250
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Copying all or part of this manual in any way or form is prohibited without prior written consent from its author. © 2012
website: www.fromm-pack.com
OPERATION INSTRUCTIONS
AIRPAD MACHINE
AP250
50.3025.01
50302501.en/DS/© 03.12
IMPORTANT!
Read these instructions carefully before installation and
before using this machine for the first time.
This will reduce your risk of injuring yourself or damaging
your machine.
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Fromm AP250 Specifications

General IconGeneral
BrandFromm
ModelAP250
CategoryPackaging equipment
LanguageEnglish

Summary

General Information and Compliance

General Information and Intended Use

General information about the machine's design, intended use, and safety.

Declaration of Conformity

Certification of compliance with EC Directives and applicable standards.

Introduction and Machine Components

Introduction to the Airpad Machine

Introduction to the machine and manual, safety definitions, and risk assessment.

Major Machine Components

Identification of key components of the AP250 machine.

Usage, Risks, and Operation

Prohibited Unauthorized Use

Prohibits specific uses and clarifies manufacturer liability for improper operation.

Residual Risks

Identifies potential risks such as noise, heat, and electricity.

Machine Description and Operation

Explains the machine's function in producing air pillows and its intended users.

Identification and Specifications

Machine Identification Label

Details the information provided on the machine's identification label.

Technical Specifications

Lists technical data including dimensions, weight, power, and film requirements.

Packaging and Unpacking

Packaging and Shipping Details

Describes how the machine is shipped and packaged for transport.

Unpacking and Inspection Procedures

Instructions for inspecting and unpacking the machine upon receipt.

Installation and Pre-Start Checks

Moving the Unpacked Machine Safely

Safety guidelines for lifting and moving the machine.

Machine Installation Guidelines

Guidelines on positioning and leveling the machine for operation.

Pre-Start Machine Verifications

Environmental and lighting conditions for operation.

Electrical System and Control Panel

Electrical System Compliance

Lists standards the electrical equipment complies with.

Control Panel Functions

Explains button functions, program selection, and keypad use.

Machine Startup and Shutdown

Machine Power On Procedure

Describes the process of turning the machine on and its initial state.

Machine Shutdown Procedures

Explains the two methods for turning off the machine.

Film Roll Loading and Handling

Film Roll Loading Procedure

Ensures the film roll is loaded correctly with the sealed side outwards.

Loading Film onto Rollers

Guides film around metal rollers and between frame rollers.

Inserting Film into the Guide

Fitting Film Edges into Guide

Opens film edges to fit them around the guide.

Film Insertion Under Safety Housing

Routes film between rollers with lever A open.

Closing Transport Rollers

Turns lever A to close the transport rollers.

Film Feeding and Alignment

Manual Film Feeding Operation

Uses manual key and keypad arrows to feed film.

Aligning Film with Slide

Feeds film manually and adjusts alignment using heat-seal handle.

Returning to Main Menu

Pressing key C to exit film feed and return to the main menu.

Program Selection and Reference

Selecting an Operation Program

Step-by-step guide to choosing a pre-set program.

Standard Program Table

Lists available programs with pillow size, film type, and thickness.

Setting Machine Parameters

Setting Air Pillows Per Mat

Configures the quantity of air pillows to be perforated on each mat.

Setting the Number of Mats

Sets the total number of mats to be produced.

Machine Settings and Adjustments

Adjusting Pillow Perforation

Modifies cutter height to adjust pillow perforation.

Adjusting Air Pillow Filling

Adjusts fan speed to control air pillow inflation.

Heat-Sealing and Container Settings

Setting Heat-Sealing Temperature

Adjusts temperature for individual heat-sealing jaws.

Container Function Activation

Enables or disables the container function.

User Safety and Shutdown

User Preventive Measures

General advice on safe startup, operation, and maintenance.

Machine Shutdown Modes

Explains various conditions that lead to machine shutdown.

General Safety and Prohibited Actions

Lists general safety precautions and prohibited actions.

Noise Information and General Safety

Information Regarding Machine Noise

Provides measured noise levels for the machine.

General Safety Information and Decals

General safety warnings and advice for operation, including decals.

Safety Guards and Protective Measures

Machine Maintenance Overview

Maintenance Verification Types and Frequency

Details daily, quarterly, and yearly maintenance checks.

Maintenance Procedures

Daily Maintenance Procedures

Cleaning procedures for the machine at the end of each shift.

Quarterly Maintenance Checks

Checks on electrical equipment and emergency stop function.

Yearly and Supplementary Maintenance

Procedures for component replacement or overhaul.

Maintenance, Decommissioning, and Emergency Procedures

Qualified Personnel Maintenance

Specifies anomaly correction and non-described maintenance require qualified personnel.

Machine Decommissioning and Dismantling

Steps for decommissioning, dismantling, and scrapping components.

Emergency Procedures

Recommends dry chemical powder or CO2 extinguishers for fire situations.

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