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Fusion Gator Series User Manual
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Gator A
utomatic Butt Fu
sion Range
Operating
Manual
EDOI6922
Page
39
of
44
Issue 02
Communication
ports
Gator 180, 250 & 315
USB
Bluetooth
Printer/PC
Printer port trans
mission
Gator 180, 250 & 315
Protocol
RS232
Speed
1200
Baud
Parity
None
Data bits
8
Stop bits
1
Unit weights
180
250
315
Trimmer
12Kg
14.5Kg
19
Kg
Heater
17Kg
21.5Kg
29.5Kg
Chassis (wi
thout cradle)
39
Kg
45
Kg
62
Kg
Chassis (wi
th cradle)
44
Kg
51
Kg
68.5
Kg
Controller
46
Kg
46
Kg
46
Kg
Gross wei
ght
119Kg
133
Kg
163
Kg
Dimensions
Height
Depth
Width
180
Trimmer
382mm
260mm
445mm
Heater
440mm
200mm
570mm
Chassis (wi
thout cradle)
TBC
TBC
TBC
Chassis (wi
th cradle)
560mm
430mm
323mm
Controller
470mm
430mm
560mm
250
Trimmer
490mm
290mm
450mm
Heater
800mm
250mm
530mm
Chassis (wi
thout cradle)
390mm
500mm
660mm
Chassis (wi
th cradle)
430mm
650mm
760mm
Controller
470mm
430mm
560mm
315
Trimmer
560mm
290mm
550mm
Heater
900mm
250mm
630mm
Chassis (wi
thout cradle)
460mm
625mm
690mm
Chassis (wi
th cradle)
TBC
TBC
TBC
Controller
470mm
430mm
560mm
Cable and hose
lengths
Gator 180, 250 & 315
Input
5m
Trimmer
5m
Heater
5m
Chassis
5m
Hydrauli
c hoses
5m
Standards
Gator 180, 250 & 315
ISO12176-1
ISO12176-3
ISO12176-4
38
40
Table of Contents
Table of Contents
2
Safety Instructions
4
Precautions When Lifting
4
Risk of Fire or Explosion
4
Risk of Electrical Shock
4
Risk of Burning
4
Precautions Specific to Automatic Butt Fusion Machines
4
Trimmer Module
5
Heater Module
5
Guidance When Using Hydraulic Fluids
5
Getting to Know Your Gator
6
Controller
6
Inside the Control Unit
7
Heater
8
Trimmer
9
Chassis
9
Scope of Operation
10
Maintenance and Care
10
User Maintenance
10
Oil Check
10
Storage Guidance
11
Transportation Guidance
11
Servicing
11
Good Practice for Automatic Butt Fusion
12
Good Practice During Butt Fusion
12
Poor Practice During Butt Fusion
12
Preparation
13
Familiarisation with Equipment
13
Clamp Liners
13
Connections
13
Manual Data Entry
14
Data Entry
14
Status Bar
15
Standard Status Bar
15
Backing up Record to Memory Card
15
Sending Data to USB Memory Device
15
Sending Data to PC
16
Printing Joint Record
16
Sending Data to Minitran
16
Machine Operation
17
Power-Up Sequence
17
Bluebox
17
Service Alarm
17
Information Entry
18
Jointing Process
19
Pipe Selection
19
Automated Trim Cycle
20
Oil Warm-Up
20
Standard Trim Routine
20
Fit Trimmer
21
Pipe Loading
21
Trim Cycle
22
Automated Check Cycle
24
Pipe Slippage Check
24
Pipe Alignment Check
24
Automated Join Cycle
25
Automatic Bead-Up Stage
26
Automatic Heat Soak Stage
26
Automatic Heater Plate Removal
26
Automatic Pressure Build-Up
27
Automatic Fusion and Cooling Stage
27
Accepting the Joint
27
Error Messages
28
User Menus
31
Adjust LCD Contrast (Menu Option 00)
31
Set Language (Menu Option 01)
31
Output Joint Record(S) (Menu Option 02)
32
Send to
32
Screen
32
Printer
32
USB Drive
32
Select Record(S) View/Download
32
Jointmanager (Menu Option 03)
34
Send to
34
USB Drive
34
Minitran
34
Select Record(S) Data Transfer
34
System Variables (Menu Option 04)
35
Remove User History (Menu Option 05)
36
Recover Archived Records (Menu Option 06)
36
Daylight Saving (Menu Option 07)
36
User Diagnostics Menu
37
Test / Calibration (01)
37
Chassis Diagnostics (01)
37
Trimmer Diagnostics (02)
37
Heater Diagnostics (03)
37
Computer Diagnostics (04)
37
Hydraulic Diagnostics (05)
37
Test Scanner (07)
37
Specification
38
Rights
40
Accessories
40
Appendix A Gator Manual Entry Character Set
41
Number Character Set
41
ABC Font Set
41
Upper Case Characters
41
Lower Case Characters
41
Russian
42
Upper Case Characters
42
Lower Case Characters
42
Japanese
42
Symbol
42
Declaration of Conformity
43
4
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Fusion Gator Series Specifications
General
Brand
Fusion
Model
Gator Series
Category
Power Tool
Language
English
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