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Fusion Gator Series User Manual
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Gator Au
tomatic Butt Fusion
Range
Operating
Manual
EDOI6922
Page 6 of
44
Issue 02
2 Getting to kn
ow y
our Gator
The four main components of the Automatic Butt Fusion Machine:
2.1 Controller
The controller keypad is located under the protective cover of the control unit lid.
Display
Close button
Down button
Start
or
enter
button
Right button
Alarm
warning
light
BlueBox LED’s
Input
v
oltage
warning light
Up button
Return button
Left button
Open button
Chassis
Automatic
Control Unit
Trimmer
Heater
5
7
Table of Contents
Table of Contents
2
Safety Instructions
4
Precautions When Lifting
4
Risk of Fire or Explosion
4
Risk of Electrical Shock
4
Risk of Burning
4
Precautions Specific to Automatic Butt Fusion Machines
4
Trimmer Module
5
Heater Module
5
Guidance When Using Hydraulic Fluids
5
Getting to Know Your Gator
6
Controller
6
Inside the Control Unit
7
Heater
8
Trimmer
9
Chassis
9
Scope of Operation
10
Maintenance and Care
10
User Maintenance
10
Oil Check
10
Storage Guidance
11
Transportation Guidance
11
Servicing
11
Good Practice for Automatic Butt Fusion
12
Good Practice During Butt Fusion
12
Poor Practice During Butt Fusion
12
Preparation
13
Familiarisation with Equipment
13
Clamp Liners
13
Connections
13
Manual Data Entry
14
Data Entry
14
Status Bar
15
Standard Status Bar
15
Backing up Record to Memory Card
15
Sending Data to USB Memory Device
15
Sending Data to PC
16
Printing Joint Record
16
Sending Data to Minitran
16
Machine Operation
17
Power-Up Sequence
17
Bluebox
17
Service Alarm
17
Information Entry
18
Jointing Process
19
Pipe Selection
19
Automated Trim Cycle
20
Oil Warm-Up
20
Standard Trim Routine
20
Fit Trimmer
21
Pipe Loading
21
Trim Cycle
22
Automated Check Cycle
24
Pipe Slippage Check
24
Pipe Alignment Check
24
Automated Join Cycle
25
Automatic Bead-Up Stage
26
Automatic Heat Soak Stage
26
Automatic Heater Plate Removal
26
Automatic Pressure Build-Up
27
Automatic Fusion and Cooling Stage
27
Accepting the Joint
27
Error Messages
28
User Menus
31
Adjust LCD Contrast (Menu Option 00)
31
Set Language (Menu Option 01)
31
Output Joint Record(S) (Menu Option 02)
32
Send to
32
Screen
32
Printer
32
USB Drive
32
Select Record(S) View/Download
32
Jointmanager (Menu Option 03)
34
Send to
34
USB Drive
34
Minitran
34
Select Record(S) Data Transfer
34
System Variables (Menu Option 04)
35
Remove User History (Menu Option 05)
36
Recover Archived Records (Menu Option 06)
36
Daylight Saving (Menu Option 07)
36
User Diagnostics Menu
37
Test / Calibration (01)
37
Chassis Diagnostics (01)
37
Trimmer Diagnostics (02)
37
Heater Diagnostics (03)
37
Computer Diagnostics (04)
37
Hydraulic Diagnostics (05)
37
Test Scanner (07)
37
Specification
38
Rights
40
Accessories
40
Appendix A Gator Manual Entry Character Set
41
Number Character Set
41
ABC Font Set
41
Upper Case Characters
41
Lower Case Characters
41
Russian
42
Upper Case Characters
42
Lower Case Characters
42
Japanese
42
Symbol
42
Declaration of Conformity
43
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Fusion Gator Series Specifications
General
Brand
Fusion
Model
Gator Series
Category
Power Tool
Language
English
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