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Gehl SL3840E (EU) User Manual

Gehl SL3840E (EU)
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SL3640E
SL3840E (EU)
SL4240E
SL4240E (EU)
Skid-Steer Loaders
Operator’s Manual
Form No.
917334/
BP0310
English
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Gehl SL3840E (EU) Specifications

General IconGeneral
BrandGehl
ModelSL3840E (EU)
CategoryCompact Loader
LanguageEnglish

Summary

EC DECLARATION OF CONFORMITY

Manufacturer and Product Details

Details about the manufacturer, address, and product models.

Conformity Assessment and Standards

Lists EC directives and relevant EN/ISO standards for product compliance.

CHAPTER 1 INTRODUCTION

Loader Identification

Control/Indicator Symbols

CHAPTER 2 SAFETY

Mandatory Safety Shutdown Procedure

Steps to safely shut down the loader before servicing or leaving unattended.

Safety Reminders

Key safety points to remember before operating the machine.

During Operation Safety

Critical safety guidelines to follow while operating the skid-steer loader.

Maintenance Safety Precautions

Safety measures to take during machine maintenance and servicing.

Potential Hazards

Identifies common hazards associated with skid-steer loader operation.

Safety Decals Overview

Information on the importance and placement of safety decals on the machine.

Safety Decals - ROPS/FOPS Interior

Details on safety decals located inside the ROPS/FOPS.

Safety Decals - Exterior Locations

Illustrates safety decals found on the exterior surfaces of the skid loader.

Safety Decals - Engine Compartment

Highlights safety decals specific to the engine compartment area.

ISO-Style Safety Decals - ROPS/FOPS Interior

Describes international standard safety decals inside the ROPS/FOPS.

ISO-Style Safety Decals - Engine Compartment

Details international standard safety decals within the engine compartment.

Product and Component Plate Locations

CHAPTER 3 CONTROLS AND SAFETY EQUIPMENT

Guards and Shields

Explains the function and importance of machine guards and shields for safety.

Operator Restraint Bar

Describes the operator restraint bar and its safety interlock function.

Operator's Seat and Restraints

Details the operator seat, its adjustment, and the restraint bar.

Safety Interlock System

Explains the safety interlock system preventing operation under unsafe conditions.

ROPS/FOPS and Parking Brake

Information on the ROPS/FOPS and the loader's parking brake system.

Rear Window Emergency Exit

Instructions on using the rear window as an emergency exit from the operator's compartment.

Lift Arm Support Device

Details the lift arm support device used for securing the arm during service.

Lift Arm Support Device Engagement

Step-by-step procedure for properly engaging the lift arm support device.

Lift Arm Support Device Disengagement

Procedure for safely disengaging and storing the lift arm support device.

Accessory Outlet

Location and function of the optional 12-volt accessory outlet.

Engine Speed Control

Instrument Panel Overview

T-Bar Controls Operation

T-Bar Drive Controls

Operation of the left T-Bar for machine movement and steering.

T-Bar Lift/Tilt Control

Operation of the right T-Bar for controlling lift arm and attachment tilt.

Hand/Foot Controls Operation

Hand/Foot Drive Controls

Operation of control handles for machine movement and steering.

Hand/Foot Lift/Tilt Controls

Operation of foot pedals for controlling lift arm and attachment tilt.

Auxiliary Hydraulic Controls

Auxiliary Hydraulics for T-Bar Controls

How auxiliary hydraulics are controlled with T-Bar systems.

Auxiliary Hydraulics for Hand/Foot Controls

How auxiliary hydraulics are controlled with hand/foot systems.

Attachment Mounting Procedure

CHAPTER 4 OPERATION

Pre-Operation Checks

Reviewing safety and controls before starting the engine.

Engine Starting Procedures

Recommended steps for starting the loader's engine, including cold starts.

Stopping and Parking the Loader

Procedures for safely stopping, parking, and securing the loader.

Jump Starting the Engine

Procedure for safely jump-starting the loader's battery.

Changing Attachments

Connecting and Disconnecting Attachments

Guides for attaching and removing buckets or other loader implements.

Connecting Auxiliary Hydraulic Couplings

How to connect auxiliary hydraulic lines for powered attachments.

Self-Leveling Feature

Using a Bucket

Bucket Operations: Loading and Digging

Techniques for loading material and excavating with the bucket.

Dumping the Load onto a Pile

How to safely dump material from the bucket onto a pile.

Bucket Dumping and Scraping Techniques

Methods for dumping into boxes, over embankments, and scraping surfaces.

Leveling the Ground

Using the bucket and lift arm to level terrain.

Highway Travel and Loader Lifting

Storing and Transporting the Loader

CHAPTER 5 SERVICE

Dealer Services Recommendations

Services recommended to be performed by authorized Gehl dealers.

ROPS/FOPS Service Access

Procedure for tilting back the ROPS/FOPS for service access.

Loader Lifting and Lowering Procedures

Steps for safely raising and lowering the loader off the ground for maintenance.

Replacement Parts and Adjustments

List of common parts and procedures for machine adjustments.

Engine Speed, Drive Chains, and Lubrication

Information on engine speed control, drive chain adjustments, and lubrication points.

Engine Air Cleaner Service

Instructions for inspecting, cleaning, and replacing the engine air filter elements.

Engine Service Procedures

General engine service tasks including mounting hardware and oil checks.

Checking Engine Oil Level

How to check the engine oil level using the dipstick and fill cap.

Changing Engine Oil and Filter

Step-by-step guide for replacing the engine oil and oil filter.

Changing Fuel Filter

Instructions for replacing the engine's fuel filter element.

Water Separator Service

Procedures for checking and draining water from the fuel system's water separator.

Muffler and Belt Service

Maintenance for the spark arrestor muffler and alternator/fan belt.

Hydraulic System Service

Checking Hydraulic Oil Level

How to check the hydraulic oil level in the reservoir.

Changing Hydraulic Oil Filter

Procedure for replacing the hydraulic oil filter element.

Changing Hydraulic Oil

Steps for draining and refilling the hydraulic oil reservoir.

Cooling Systems Service

Checking Coolant Level

How to check the coolant level in the recovery tank and radiator.

Cleaning and Draining Cooling System

Procedures for cleaning and flushing the engine's cooling system.

Chaincase Maintenance

Chaincase Oil Checks and Draining

How to check, add, and drain oil from the machine's chaincases.

Seat and Restraint Bar Switches

Bucket Cutting Edge Replacement

Wheel Nuts and Tire Service

Mounting Tires

Safety precautions and procedures for mounting skid-steer tires.

Checking Tire Pressure

Recommended tire inflation pressures for proper operation and tire life.

Electrical System Overview

Circuit Breakers

Location and function of the electrical circuit breakers.

Battery Service and Safety

CHAPTER 6 TROUBLESHOOTING

Electrical System Troubleshooting

Common electrical problems and their solutions.

Engine Troubleshooting

Diagnosing and resolving issues related to the engine.

Hydrostatic System Troubleshooting

Troubleshooting common problems with the hydrostatic drive system.

Hydraulic System Troubleshooting

Diagnosing and fixing issues within the hydraulic system.

Hydraulic System Issues

Further diagnostic and remedy information for hydraulic system problems.

Hydrostatic System Issues

Additional troubleshooting steps for hydrostatic drive system noise or performance.

CHAPTER 7 MAINTENANCE SCHEDULE

Maintenance Interval Chart

A schedule outlining required maintenance tasks at different service intervals.

Maintenance Log

CHAPTER 8 SPECIFICATIONS

Loader Specifications

Technical specifications for the SL3640E/SL3840E and SL4240E models.

Standard Features

List of standard features included with the skid-steer loader.

Optional Features

List of optional features available for the skid-steer loader.

Dimensional Specifications

Key dimensions of the SL3640E & SL3840E (EU) model.

Capacities and Ratings

Rated operating capacities for various bucket types and pallet forks.

Table of Common Materials and Densities

Density values for common materials to aid in bucket selection.

Bucket Selections Guide

Guidance on selecting appropriate buckets based on material density and loader ratings.

CHAPTER 9 TORQUE SPECIFICATIONS

GEHL COMPANY WARRANTY

Important Operator Warnings

California Proposition 65 Warnings

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