GEMAŞ Genel Mühendislik Mekanik San.ve Tic.A.Ş.
İTOB Organize Sanayi Bölgesi 10001 Sok.No:28 Menderes/İZMİR TURKEY
Tel:0232 799 0 333 Fax:0232 799 0 330 www.gemas.com.tr info@gemas.com.tr
ENG GEMAŞ STEAM GENERATOR AND CONTROL PANEL INSTRUCTIONS MANUAL V2.1
Description of Device Assembly
Installation and commissioning must be carried out by an authorized service
or qualified electrician and plumber. Otherwise, the manufacturer and the
seller company cannot be held responsible for the problems that may arise
due to incorrect installation and commissioning. No repair, maintenance or
replacement parts can be requested under the warranty.
For the smooth operation of the device and for your life and property safety, make sure
that the following conditions are met before starting the installation.
The water pressure must be between 1 Bar and 8 Bar. Under 1 bar, the device may not receive
water as the solenoids cannot open. In case of over 8 bars, solenoids can fail in a short time.
When the pressure is above 8 Bar, reduce the pressure to below 8 Bar by using pressure
reducer.
The water temperature must be between + 5 ° C and 55 ° C. When the device is turned under
+ 5 ° C, the time to start producing steam may be extended, the boiler may take excess water
and cause water level failure. If it is above + 55 ° C, the solenoid may fail in a short time.
The water hardness must be between 0dh and 20dh or German hardness from 0 0 fh to s 35
fh. The device must operate between these values. The higher the water hardness, the
maintenance intervals of the boilers and electrodes will be shortened. To extend the
maintenance intervals and service life of the generator, it is recommended to install a water
softening device in the water inlet.
The water conductivity must be between 100microSiemens / cm and 1000microSiemens / cm
at 20 ° C water temperature. Although mains water conductivity values in water vary according
to geographic regions of Turkey it is among those values.
USE POTABLE WATER (MUNICIPAL WATER NETWORK SOURCE). DO NOT USE
WELL WATER OR WATER FROM DIFFERENT RESOURCES.
The conductivity values below 100microSiemens / cm will have serious decreases in generator
steam production capacity. The capacity value of 18kg / h is valid for conductions of
400microSiemens / cm and above.
If it is above 1000microSiemens / cm, there is no problem in the generator's steam production
capacity, but it can block the device, bypassing the leakage current relay or the fuse, because
it can force the overcurrent set values. In addition, the life of the electrodes will be shortened.
DIN25-3 / 4 male outlet ball valves must be used for water connection.
Drainage must be 50 PVC or PP pipe; it must be used on the floor and only for the device. The
drain must not depend on the steam room drain. The drain hose must never be connected to
the steam room. Otherwise, hot water discharged by the pump at certain intervals may be
dangerous for the users of the steam room.
Steam pipe installation; Gemas Steam generator is a device that operates open to the
atmosphere. The pressure of the steam produced in the length of the device is close to 0. The
steam produced in the boiler is transmitted to the steam room with a very low-pressure value.
During the delivery of steam to the steam room, there must be no resistance against steam.
Resistances (plumbing length, diameter, elbows,
insulation) that will occur against the progress of steam in the installation will negatively affect
the operation of the device.