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Generac Power Systems HTS

Generac Power Systems HTS
95 pages
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Owners Manual
For
HTS Automatic Transfer Switch
100 - 2600 Amp, 600 Volts
This manual should remain with the unit.
*
NOT INTENDED FOR USE IN CRITICAL
LIFE SUPPORT APPLICATIONS.
*
ONLY QUALIFIED ELECTRICIANS OR
CONTRACTORS SHOULD ATTEMPT
INSTALLATION!
MODEL:________________________
SERIAL:________________________
DATE PURCHASED:______________

Table of Contents

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Generac Power Systems HTS Specifications

General IconGeneral
BrandGenerac Power Systems
ModelHTS
CategorySwitch
LanguageEnglish

Summary

Section 1 Safety

1.1 Introduction

Read safety information before installing, operating, or servicing equipment. Follow instructions on tags and decals.

1.2 Safety Rules

Manufacturer cannot anticipate all hazards. Warnings are not all-inclusive. Use common sense and follow instructions.

1.3 Safety Symbols and Meanings

Explains DANGER, WARNING, CAUTION symbols and their associated meanings and potential injury levels.

Section 2 General Information

2.1 Equipment Description

Describes the HTS transfer switch, its communication link with generators, and its function for critical load transfer.

2.2 Communications

Details communication methods between HTS and G/H panel generators, including Modbus and 2-wire start for non-G/H panels.

2.3 Operation With Loss of Communications

Explains how the HTS operates locally if communication with the generator is lost, using DIP switches or 2-wire start.

2.4 Transfer Switch Data Label

Information on the data label affixed to the enclosure, used for identifying the specific switch limits and for ordering parts.

2.5 Transfer Switch Enclosure

Describes the standard NEMA 12 enclosure type, providing protection against dust, falling dirt, and dripping liquids for indoor use.

2.6 Safe Use of Transfer Switch

Emphasizes reading safety rules, complying with applicable codes, and consulting publications like NFPA 70 and UL 1008.

Section 3 Installation

3.1 Introduction to Installation

Outlines the steps involved in installing the transfer switch, including mounting, wiring, setting dip switches, and testing.

3.2 Unpacking

Instructions for carefully unpacking the transfer switch, inspecting for damage, and removing all packing material before installation.

3.3 Mounting

Guidance on mounting the transfer switch enclosure, ensuring it is level and securely installed to a wall or support structure.

3.4 Connecting Power Source and Load Lines

Details how to connect power source and load lines to the transfer mechanism terminals for both 100-400A and 600-2600A models.

3.5 Transfer Mechanism

Explains the transfer mechanism, its housing of main contacts, and its operation for 100-400A and 600-2600A models.

3.6 Transfer Mechanism Operation

Describes the operational principles of the transfer mechanism for 100-400A and 600-2600A models, including solenoid coil activation.

3.7 Main Contacts at Normal (Utility)

Illustrates the main contacts configuration when connected to the normal (utility) power source, showing window indicators.

3.8 Main Contacts at Neutral

Illustrates the main contacts configuration when disconnected from both power sources, showing window indicators.

3.9 Main Contacts at Standby (Emergency)

Illustrates the main contacts configuration when connected to the standby (emergency) power source, showing window indicators.

3.10 Connecting Controller Communication Wires

Provides instructions for connecting the HTS transfer switch to the engine generator connection panel using shielded 2-wire communication cable.

3.11 Setting Dip Switches

Details the function and settings of DIP switches on the HTS for voltage codes, Modbus address, TDN/INPHASE, CTTS/OTTS, and phase selection.

3.12 Programming

Explains that timers, voltage pickup, dropout, and exercise settings are programmed via the G/H control panel.

3.13 Auxiliary Contacts

Describes how to add auxiliary contacts for customer accessories, remote lights, or annunciators by changing limit switches.

Section 4 Operation

4.1 Functional Tests and Adjustments

Guidance on performing functional tests after installation, ensuring proper operation and compliance with codes and standards.

4.2 Manual Operation

Provides step-by-step instructions for manually operating the transfer switch, including specific procedures for different models and contact positions.

4.3 Voltage Checks

Procedures for performing voltage checks to ensure compatibility with power source voltages, including safety warnings.

4.4 Electrical Operation

Instructions for testing the electrical operation of the transfer system, including generator startup and transfer sequences.

4.5 Switches and Indicators

Identifies and explains the function of various switches and LEDs on the enclosure door and inside the switch for monitoring and control.

4.6 Sequence of Operation

Details the step-by-step sequence of operations for utility failure, generator start, transfer, and return to utility.

4.7 Transfer Switch Options

Lists available transfer switch options such as Signal Before Transfer, Instrument Package, and different NEMA enclosure types.

Section 5 Maintenance

5.1 Operate Transfer Switch

Recommends operating the transfer switch monthly via a normal test to ensure proper function.

5.2 Clean and Inspect Transfer Switch

Instructions for annual cleaning and inspection of the transfer switch interior, looking for signs of damage.

5.3 Lubrication

Information on lubrication points for operating parts and main contacts, specifying approved lubricants.

5.4 Main Current Carrying Contacts

Recommends annual checking of main current carrying contacts by an authorized technician for repair or replacement.

5.5 Batteries

Specifies the type of batteries used in the controller and recommends replacement every three years.

Section 6 Installation Drawings

6.1 100-400 Amp LV

Installation drawings for 100-400 Amp Low Voltage (LV) models, including dimensions and wiring specifications.

6.1.1 No. 0 H6400 ID-B (Part 1 of 2)

First part of installation drawings for the 0H6400ID-B model, showing enclosure dimensions and lug details.

6.1.2 No. 0 H6400 ID-B (Part 2 of 2)

Second part of installation drawings for the 0H6400ID-B model, detailing inside views and component labels.

6.2 100-400 Amp LV

Installation drawings for 100-400 Amp Low Voltage (LV) models, including dimensions and wiring specifications.

6.2.1 No. 0 H6410 ID-B (Part 1 of 2)

First part of installation drawings for the 0H6410ID-B model, showing enclosure dimensions and lug details.

6.2.2 No. 0 H6410 ID-B (Part 2 of 2)

Second part of installation drawings for the 0H6410ID-B model, detailing inside views and component labels.

6.3 100-400 Amp HV

Installation drawings for 100-400 Amp High Voltage (HV) models, including dimensions and wiring specifications.

6.3.1 No. 0 H6420 ID-B (Part 1 of 2)

First part of installation drawings for the 0H6420ID-B model, showing enclosure dimensions and lug details.

6.3.2 No. 0 H6420 ID-B (Part 2 of 2)

Second part of installation drawings for the 0H6420ID-B model, detailing inside views and component labels.

6.4 600-1000 Amp

Installation drawings for 600-1000 Amp models, including dimensions and wiring specifications.

6.4.1 No. 0 H6440 ID-C (Part 1 of 2)

First part of installation drawings for the 0H6440ID-C model, showing enclosure dimensions and lug details.

6.4.2 No. 0 H6440 ID-C (Part 2 of 2)

Second part of installation drawings for the 0H6440ID-C model, detailing inside views and component labels.

6.5 1200-1600 Amp

Installation drawings for 1200-1600 Amp models, including dimensions and wiring specifications.

6.5.1 No. 0 H6450 ID-C (Part 1 of 2)

First part of installation drawings for the 0H6450ID-C model, showing enclosure dimensions and lug details.

6.5.2 No. 0 H6450 ID-C (Part 2 of 2)

Second part of installation drawings for the 0H6450ID-C model, detailing inside views and component labels.

6.6 2000-2600 Amp

Installation drawings for 2000-2600 Amp models, including dimensions and wiring specifications.

6.6.1 No. 0 H6460 ID-C (Part 1 of 2)

First part of installation drawings for the 0H6460ID-C model, showing enclosure dimensions and lug details.

6.6.2 No. 0 H6460 ID-C (Part 1 of 2)

Second part of installation drawings for the 0H6460ID-C model, detailing inside views and component labels.

Limited Warranty

Guidelines

Lists warranty requirements, including registration, proof of purchase, authorized service, and transferability.

Exclusions

Details items not covered by the warranty, such as normal maintenance, accidental damage, misuse, and wear and tear.

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