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KBWA-23D
Genesis KBWA-23D User Manual
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17
FIGURE 5
COVER POSITIONED ON TOP OF
C
A
SE
(All Wires Omitted for
Clarity)
5.2
INSTALLING THE COVER
After setting up the drive, install the cover. Be sure that the wires
remain inside the
drive so they do not get crimped while it is being installed. Replace the two cover
screws. The screws should be tightened to 5 in-lbs (5.76 kg-cm) – d
o not overtighten.
16
18
Table of Contents
Table of Contents
4
Familiarizing Yourself with the Drive
7
Cover Layout
7
Drive Layout
8
Electrical Ratings and Specifications
9
Electrical Ratings
9
General Performance Specifications
9
Introduction
10
Standard Features
11
Performance Features
11
Protection Features
12
Selectable Jumpers
12
Adjustable Trimpots
12
Customization for Oems
13
Important Application Information
13
50 Hz Motors
13
Motor Current Setting
13
Factory Setting of Current Limit (CL) Trimpot
13
Motor with External Fan Cooling
14
Maximum Allowed Motor Torque Vs. Speed
14
Electronic Motor Overload Protection
15
Open Ventilated Motor with External Fan Cooling
15
Removing and Installing the Cover
16
Removing the Cover
16
Installing the Cover
17
Cover Positioned on Top of Case
17
Forward-Stop-Reverse Switch Installation
18
Installing the Supplied Forward-Stop-Reverse Switch (Required for Manual Start Mode)
18
AC Line Input Voltage Selection
19
Setting the Drive for Two Times the Rated Motor RPM
20
Setting Selectable Jumpers
19
AC Line Input Voltage Selection (Jumper J3)
19
60 Hz and 50 Hz Motor Operation and Drive Output Frequency Selection (Jumpers J1 and J2)
19
Setting the Drive for 60 Hz and 50 Hz Motor Operation
19
60 Hz and 50 Hz Motor Selection
20
Available Torque Vs. Output Frequency
20
Automatic and Manual Start Mode (CON1)
21
Automatic Start Mode
21
120 Hz and 100 Hz Drive Output Frequency Selection
21
Automatic Start
21
Manual Start Mode
22
Forward/Reverse Speed Selection (CON2)
22
Manual Start
22
Forward/Reverse Speed Selection
22
Mechanical Specifications
23
Mounting
23
Electrical Connections
24
10.1 Ac Line Input and Ground
25
10.2 Motor and Ground
25
Reconditioning the Bus Capacitors
24
Terminal Block TB1 Wire and Tightening Torque Specifications
25
10.3 Ac Line Input Fusing
26
AC Line Input, Motor, and Ground Connections
26
High Voltage Dielectric Withstand Test (Hi-Pot)
27
DC Hi-Pot Tester Setup Information
27
Trimpot Adjustments
28
Typical Hi-Pot Test Setup
28
Minimum Speed Trimpot (MIN)
29
Maximum Speed Trimpot (MAX)
29
Acceleration Trimpot (ACC)
29
Minimum Speed Trimpot (MIN) Range
29
Maximum Speed Trimpot (MAX) Range
29
Acceleration Trimpot (ACC) Range
29
Deceleration Trimpot (DEC)
30
Slip Compensation Trimpot (COMP)
30
Deceleration Trimpot (DEC) Range
30
Slip Compensation Trimpot (COMP) Range
30
Current Limit Trimpot (CL)
31
KBWA-23D CL Trimpot Range
31
KBWA-22D CL Trimpot Range
31
KBWA-21D CL Trimpot Range
31
KBWA-2P6D CL Trimpot Range
31
KBWA-2P3D CL Trimpot Range
31
Drive Operation
32
13.1 Start-Up Procedure
32
13.2 Fault Recovery
32
Restarting the Drive after an Overload Fault Has Cleared
33
Diagnostic Indicators
33
Fault Recovery and Resetting the Drive
33
14.1 Illuminated On/Off Ac Line Switch
34
Power on LED (PWR)
34
Status LED (ST)
34
Operating Condition and Status LED Indicator
34
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Genesis KBWA-23D Specifications
General
Brand
Genesis
Model
KBWA-23D
Category
Controller
Language
English
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