Genie GS-1930 Service And Repair Manual

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Service and Repair Manual

GS-1530/32

This manual includes:

Repair procedures

Fault Codes

Electrical and

Hydraulic

Schematics

GS-1930/32

GS-2032

GS-2632

GS-3232

For detailed maintenance

procedures, refer to the

appropriate Maintenance Manual

for your machine.

GS-2046

GS-2646

GS-3246

GS-4047

Refer to the inside cover for a list of models

included in this manual.

Part No. 1272217

Rev A3

September 2016

Table of Contents

Default Chapter2
- Find a Manual for this Model2
- Serial Number Range3
- Revision History4
- Serial Number Legend5
Safety Rules6
- Table of Contents8
Specifications17
- Machine Specifications17
- Performance Specifications (Models Without Proportional Lift Function)19
- Performance Specifications (Models with Proportional Lift)21
- Hydraulic Specification23
- Hydraulic Component Specifications26
- Manifold Component Specifications27
- Hydraulic Hose and Fitting Torque Specifications28
- Torque Procedure29
Repair Procedures31
- Introduction31
Platform Controls33
- Circuit Board35
- Joystick36
- Platfrom Controls Alarm36
- Platform Emergency Stop Button37
Ground Controls38
- Software Revision Level39
- Machine Setup40
- Loading or Updating Machine Software41
- Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool46
- Service Override Mode48
- Level Sensors50
- Manual Platform Lowering Cable65
- Outrigger Calibration67
Hydraulic Tank68
Hydraulic Pump69
- Function Pump69
- How to Remove the Hydraulic Pump70
Manifolds72
- Function Manifold Components - GS-1530, GS-1532, GS-1930 and GS-193272
- Function Manifold Components - GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-324674
- Function Manifold Components - GS-404776
- Check Valve Manifold Components - GS-1530, GS-1532, GS-1930 and GS-193278
- Lift Pressure Selector Manifold Components - GS-404779
- Outrigger Function Manifold Components - GS-323280
- Outrigger Cylinder Manifold Components - GS-323281
- Valve Adjustments - Function Manifold82
- Valve Coils88
Steer Axle Components90
- Yoke and Drive Motor90
- Steer Cylinder91
- Steer Bellcrank92
Non-Steer Axle Components93
- Drive Brake93
Brake Release Hand Pump Components94
Scissor Components95
- Scissor Assembly, GS-1530 and GS-153296
- Scissor Assembly, GS-1930 and GS-1932102
- Scissor Assembly, GS-2032 and GS-2046110
- Scissor Assembly, GS-2632 and GS-2646117
- Scissor Assembly, GS-3232 and GS-3246125
- Scissor Assembly, GS-4047134
- Scissor Arm Wear Pads142
- Platform Height Sensor144
- Lift Cylinder146
- Pressure Transducer157
- Platform Overload System159
- Platform Overload Recovery164
Platform Components166
- Platform166
- Platform Extension Deck167
Diagnostics169
- Introduction169
- GCON I/O Map Without Load Sense (All Machines Except GS-3232)172
- GCON I/O Map with Load Sense (All Machines Except GS-3232)173
- GCON I/O Map Without Load Sense GS-3232 Only)174
- GCON I/O Map with Load Sense (GS-3232 Only)176
- Operation Indicator Codes (OIC)178
- Diagnostic Trouble Codes (DTC)178
- Troubleshooting "HXXX" and "PXXX" Faults179
- Fault Inspection Procedure180
- Type "HXXX" Faults182
- Type "PXXX" Faults186
- Type "UXXX" Faults187
- Type "FXXX" Faults190
- Type "CXXX" Faults193
Schematics195
- Introduction195
- Electrical Component and Wire Color Legends196
- Wiring Diagram Ground and Platform Controls198
- Limit Switch Legend199
- Electrical Symbol Legend200
- Hydraulic Symbols Legend201
Hydraulic Schematics202
- Hydraulic Component Reference Legend202
- Hydraulic Component Abbreviation Legend203
- Hydraulic Schematic, GS-1530, 1532, 1930, 1932 (from Serial Number GS3010A-110000, GS3011C-10000, GS3014D-101, GS3016P-142281)204
  - GS4614C-10000 to GS4614C-12073)205
- Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246206
  - Gs4614C-12074, Gs4614D-101)206
- Hydraulic Schematic, GS-3232 (from Serial Number GS3211A-110000) (from Serial Number GS3212C-10000)207
- Hydraulic Schematic, GS-4047 (from Serial Number GS4712C-101 to GS4714C-1459)208
- Hydraulic Schematic, GS-4047208
  - Gs4714D-101)209
Electrical Schematics - ANSI / CSA Models216
- Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA (from Serial Number GS3011A-110828 to GS3014A-136972, GS3014D-101 to GS3015D-1113, GS3011C-10000 to GS3015C-18038)216
- Electrical Schematic, GS-1530 / GS-1930216
  - Gs3015D-1114, Gs3016P-142281)219
- Electrical Schematic, GS-1530/1930, ANSI/CSA220
  - Gs3016P-158209)224
- Electrical Schematic, GS-3232, ANSI / CSA225
- Electrical Schematic, GS-3232, ANSI / CSA from226
- Electrical Schematic, GS-3232, ANSI / CSA (from Serial Number GS3215A-141899, GS3216P-142677)234
- Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA (from Serial Number GS3211A-110000 to GS3214A-135714, GS4612A-110000 to GS4614A-135366, GS4613D-101 to GS4615D-1303)241
- Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI/CSA246
- Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA247
- Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA248
- Electrical Schematic, GS-3246 / GS-4047, ANSI / CSA255
  - GS4714D-101 to GS4715D-749)255
- Electrical Schematic, GS-3246 / GS-4047, ANSI / CSA256
- Electrical Schematic, GS-3246, GS4047 ANSI / CSA257
  - Gs4616D-4433, Gs4716D-3102)263
Electrical Schematics - CE and Australia Models265
- Electrical Schematic GS-1530, 1532, 1930, 1932, (from Serial Number GS3010A-110000 to GS3011A-110827) as / CE266
- Electrical Schematic, GS-1530/32_GS-1930/32 (from Serial Number GS3011A-110828 to GS3014A-136972, GS3011C-10000 to270
- Electrical Schematic, GS-1530, 1532, 1930, 1932, AS/CE278
- Electrical Schematic, GS-3232, as / CE280
  - GS3214A-135714, GS3212C-10000 to GS3215C-14503)280
- Electrical Schematic, GS-3232, as / CE284
  - Gs3215A-141898, Gs3215C-14504)284
- Electrical Schematic, GS-3232, as / CE (from Serial Numbers GS3215A-141899, GS3216P-142677 to GS3216P-146462)288
- Electrical Schematic, GS-3232, CE / as (from Serial Number GS3216P-146463)292
- Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE295
  - GS4612C-10000 to GS4615C-14503, GS4613D-101 to GS4615D-1303)297
  - GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)301
- Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE301
- Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE (from Serial Numbers GS3216P-146463, GS4616P-139711)308
- Electrical Schematic, GS-3246, as / CE310
  - Gs4615D-1303)310
  - Gs4615A-137959, Gs4615C-14504, Gs4615D-1304)314
- Electrical Schematic, GS-3246, as / CE318
  - Gs4616P-138383)318
- Electrical Schematic, GS-3246, as / CE322
  - Gs4616D-4433, Gs4716D-3102)322
- Electrical Schematic, GS-4047, as / CE324
  - GS4715C-2130, GS4714D-101 to GS4715D-749)325
- Electrical Schematic, GS-4047, as / CE328
  - Gs4715D-750)328
- Electrical Schematic, GS-4047, as / CE (from Serial Number GS4716D-3101)332
Electrical Schematic - Foot Switch (Option) All Models333
- Foot Switch (Option) All Models334

Other manuals for Genie GS-1930

Operator's Manual85 pages

Service Manual298 pages

Maintenance Manual97 pages

Questions and Answers:

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Genie GS-1930 Specifications

General

Lift Capacity	500 lbs
Gradeability	25%
Power Source	Electric
Battery Voltage	24 V
Machine Width	30 in
Machine Length	1.83 m
Drive Speed - Stowed	4.0 km/h
Turning Radius - Inside	0 m
Width	30 in
Drive Speed - Lowered	4.0 km/h
Platform Width	30 in
Battery Type	DC
Tire Type	Non-marking
Overall Width	30 in
Overall Length	1.83 m

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