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GEW e-Brick 9kW User Manual

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GEW UV DRYING SYSTEM
e
-Brick
INSTALLATION & OPERATING MANUAL
…engineering UV
GEW (EC) Limited
Kings Mill Lane, South Nutfield
REDHILL, Surrey RH1 5NB, England
Telephone: +44 (0)1737 824500 Fax: +44 (0)1737 823822
Spares & Service telephone: +44 (0)1737 824510
sales@gewuv.com
www.gewuv.com
GEW UV
e
-Brick installation and operating manual 1 of 49

Table of Contents

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GEW e-Brick 9kW Specifications

General IconGeneral
BrandGEW
Modele-Brick 9kW
CategoryPower Supply
LanguageEnglish

Summary

Product Description

Transport, Handling, and Storage

Storage Guidelines and Temperature

Details on storing the e-Brick, including temperature and packaging requirements.

Product Dimensions and Weight

Provides specifications for physical size and weight of the e-Brick variants.

Safe Handling and Lifting Procedures

Guidelines for safely lifting and moving the e-Brick, including warnings and lifting points.

Installation and Commissioning

Mounting Options: Freestanding, Feet, and Permanent

Explains freestanding, optional feet, and permanent mounting methods for the e-Brick.

Space and Ventilation Requirements

Specifies necessary clearances around the e-Brick for cooling and maintenance.

Environmental Operating Conditions

Outlines acceptable temperature, humidity, altitude, and contaminant levels for operation.

Electrical Connection and Power Supply Data

Details required electrical supply, wiring, protection, and residual current devices.

General Installation Recommendations and Siting

Advice on modifications, markings, tamper seals, and equipment siting.

Packaging Waste Removal and Disposal

Information on proper methods for disposing of packaging materials.

Product Information and Specifications

e-Brick Overview, Applications, and Prohibitions

Describes the e-Brick's purpose, intended uses, and prohibited applications.

Internal Fuses and Safety Features

Details the types and part numbers of internal fuses and other safety features.

Indicators, Emergency Stop, Contactor, and Protection

Explains LED indicators, E-stop function, contactor operation, and output protection.

General Electrical Supply and Performance Data

Covers electrical supply, performance ratings, and noise/vibration levels.

Radiation, Gases, Vapours, Dust, and Block Diagram

Discusses radiation limits, absence of gases/vapours, and system block diagram.

Rear Panel Interface Details and SELV Ports

Shows rear panel connectors and details the various SELV ports on the e-Brick.

Gravure Purge Hardware Option: I/O Status

Details the functionality and I/O status of optional gravure purge hardware.

Product Conformity and Compliance Standards

Lists relevant directives and standards the e-Brick complies with.

Product Application and Operation

Intended Use and HMI Control

Clarifies the e-Brick's purpose and reliance on HMI for control and adjustment.

System Setting and Adjustment via HMI

Explains how to set lamp power, ramping, and monitor service hours through the HMI.

System Shutdown Methods and Emergency Stop Function

Details methods for stopping the system, including emergency stop and electrical isolation.

Sequence of Operation and Safety Interlocks

Describes operational sequence, safety interlocks, and lamp temperature limits.

Risk Reduction: Ozone, Mercury, UVR, and High Voltages

Addresses hazards like Ozone, Mercury, UVR, moving parts, and high voltages.

Misuse, Prohibited Uses, PPE, and Training

Outlines incorrect uses, PPE, and recommended training for safe operation.

Maintenance and Troubleshooting

Inspections, Testing, and Specialist Repair Guidelines

Refers to schedules for inspections, testing, and guidelines for GEW service.

Routine Operator Maintenance: Air Filter Replacement

Instructions for cleaning and replacing intake and exhaust air filters.

General Fault Finding and HMI Indications

Provides troubleshooting steps for general faults indicated by the HMI.

Specific Fault Diagnosis: Burn-in, PSU, Lamp, Shutter

Details troubleshooting for individual faults like burn-in, PSU, lamp, and shutter failures.

Recommended Spare Parts for Maintenance

Lists essential spare parts and their GEW part numbers for maintenance.

End of Life Information

Decommissioning, Dismantling, and Disposal Procedures

Procedures for safely removing and disposing of the UV system components.

Emergency Procedures

Fire Fighting Recommendations

Specifies the correct type of fire extinguisher to use for the equipment.

Potential System Hazards and Warnings

Lists inherent risks associated with the UV drying system components.

Maintenance Procedures

Visual Inspection of Cables and Connectors

Outlines how to visually check cables, conduit, and connectors for damage.

Air Filter Replacement: Intake and Exhaust

Step-by-step guide for changing intake and exhaust air filters on the e-Brick.

Maintenance Schedule and Records

UV System Scheduled Maintenance Tasks

Provides a detailed schedule of checks, cleaning, and replacements for system components.

Filter Service Record Log Template

A template for documenting filter checks, replacements, and operator details.

Product Warranty and Support

Warranty Terms, Installation, and Validation

Details general warranty terms, installation validity, and the WVC.

Making a Warranty Claim and Exclusions

Explains how to make a claim and lists common exclusions from warranty coverage.

Spare Parts Purchase and GEW Support

Information on how to order spare parts and access GEW support.

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