EasyManua.ls Logo

Glow-worm Flexicom 12hx User Manual

Glow-worm Flexicom 12hx
60 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
1
Installation and Servicing
www.glow-worm.co.uk
Flexicom
18hx
High Efciency
Condensing
Boilers
G.C. No. 41-315-42
12786
15hx
G.C. No. 41-315-29
12hx
G.C. No. 41-315-28
24hx
G.C. No. 41-315-61
30hx
G.C. No. 41-315-67
35hx
G.C. No. 41-315-68
Question and Answer IconNeed help?

Do you have a question about the Glow-worm Flexicom 12hx and is the answer not in the manual?

Glow-worm Flexicom 12hx Specifications

General IconGeneral
Boiler TypeCombi
MountingWall-mounted
Output12 kW
Fuel TypeNatural Gas
Efficiency89.1%
Dimensions (HxWxD)700 x 390 x 280 mm
Weight30 kg
ERP RatingA
CH Output (kW)12 kW
DHW Output (kW)12 kW
Efficiency (%)90%
CondensingYes
Central Heating Flow Rate12 l/min
Hot Water Flow Rate12 l/min
Warranty2 years

Summary

Warnings and Important Information

Safety Warnings

Critical safety advice for operation and handling.

General Information

Gas category, safety regulations, electrical supply, handling.

Statutory Requirements and Regulations

Compliance with Standards

Installation requirements for GB and IE.

Gas and Water Installation

Rules for gas supply and hot water systems.

Boiler Design and Safety Features

Boiler Design and Operation

Key design features, operation, and frost protection.

Servicing and Spare Parts

Recommendations for maintenance and part replacement.

Boiler Specification

Technical Data

Lift weight, connections, electrical, gas, and performance data.

Boiler Dimensions and Schematics

Dimensions Diagram

Visual representation of boiler size and connections.

Hydraulic Schematic

Diagram of internal water flow and components.

Boiler Location, Clearances, and Ventilation

Installation Location

Suitable locations and zones for installation.

Clearances and Timber Frame Buildings

Required spacing and considerations for timber frames.

Room and Compartment Ventilation

Ventilation requirements for the boiler.

Flue Options and Terminals

Horizontal Flue Types

Various horizontal flue configurations and part numbers.

Vertical and Twin Flue Systems

Options for vertical and twin flue installations.

Flue Terminal Positioning

Horizontal Flue Terminal Siting

Minimum distances for horizontal flue terminals.

Vertical Flue Terminal Siting

Siting requirements for vertical flue terminals.

Terminal Guard Requirements

When and how to install a terminal guard.

Water Systems - General

System Requirements

General points for open vented and sealed systems.

Water Treatment and Flushing

Procedures for system flushing and inhibitor use.

Water Systems - Open Vented

Open Vented System Setup

Supply, pump, feed, and vent requirements.

Domestic Hot Water Cylinder

Specific requirements for DHW cylinders, double feed indirect coil type.

Water Systems - Sealed

Sealed System Requirements

Compliance with BS standards for sealed systems.

Safety Valve and Expansion Vessel

Fitting and specifications for safety valve and expansion vessel.

Pressure Gauge and DHW Cylinder

Requirements for pressure gauges and DHW cylinders.

Water Systems - Sealed (Continued)

Water Makeup and Filling

Procedures for system water top-up and filling.

Installation Preparation

Appliance Pack and Site Requirements

Checking contents and site suitability.

Wall Template and Flue Hole Cutting

Using the template and drilling flue holes.

Boiler Fixing

Wall Hanging Bracket

Fitting the wall hanging bracket.

Boiler Hanging Procedure

Steps for lifting and securing the boiler.

Gas / Water and Appliance Connection

Gas Connection Details

Requirements for connecting the gas supply.

Water Connection Details

Requirements for connecting water systems.

Condensate Connections

Condensate Drain Options

Methods for discharging condensate.

Telescopic Flue - Length and Installation

Horizontal Telescopic Flue Length

Permitted lengths and fall requirements.

Telescopic Flue Components

Horizontal Flue Packs

Components for horizontal telescopic flue kits.

Extension Pipes and Bends

Accessories for extending and routing flues.

Telescopic Flue Installation Details

Rear and Side Flue Fitting

Instructions for rear and side flue installation.

Telescopic Flue Fitting Procedure

Securing and Sealing

Steps for fitting the flue assembly and securing joints.

Standard Flue - Length and Installation

Standard Horizontal Flue Length

Permitted lengths and fall requirements for standard flues.

Standard Flue Components

Standard Horizontal Flue Packs

Components for standard horizontal flue kits.

Extension Pipes and Bends

Accessories for standard flue installations.

Standard Flue Installation Details

Rear and Side Flue Fitting

Instructions for fitting standard rear and side flues.

Standard Flue Fitting Procedure

Flue Duct Cutting and Assembly

Steps for cutting and assembling flue ducts.

Direct Rear Flue - Length and Installation

Direct Rear Flue Length

Permitted lengths for direct rear telescopic flues.

Direct Rear Flue Fitting

Steps for fitting the direct rear flue assembly.

Vertical Flue - Length and Installation

Vertical Flue System

Max lengths, bends, and fall requirements for vertical flues.

Vertical Flue Installation and Terminal

Vertical Flue Installation

Assembling and supporting vertical flue sections.

Flue Terminal Installation (Pitched/Flat Roof)

Fitting weather collars for roof terminals.

Vertical Flue Completion

Completing Vertical Flue Installation

Final steps for vertical flue assembly and sealing.

Twin Flue - Length and Installation

Twin Flue Configurations

Diagrams showing different twin flue layouts.

Twin Flue System Components

Twin Flue Kit Components

Accessories for twin flue installations.

Terminal Position Requirements

Clearances for twin flue terminals.

Twin Flue Installation Details

Boiler and Pipe Connection

Connecting twin flue adaptor and pipes to boiler.

Horizontal and Vertical Terminal Completion

Finalizing horizontal and vertical twin flue terminals.

Plume Management Kit

Plume Management Kit Usage

Overcoming site issues with plume management.

Electrical Connection

Electrical Safety and Wiring

Earthing, wiring, and isolator requirements.

Pump Wiring

Connecting the pump supply cable.

Electrical Connection and Commissioning

Electrical Cartridge Securing and Testing

Securing the cartridge and performing electrical checks.

Commissioning Preliminaries

Checks before commissioning, flushing, gas tightness.

Commissioning - Initial Lighting and Gas Rates

Initial Lighting Procedure

Automated steps for boiler ignition.

Gas Rate Checks

Approximate gas rates for different models.

Commissioning - Range Rating and Testing

Range Rating Adjustment

How to adjust boiler output in kW increments.

Heating System Testing

Testing radiators, flow control, and system differential.

User Instruction and Completion

Instructing the user and completing records.

Servicing

General Inspection Points

Visual checks before servicing.

Functional Checks

Combustion and gas rate checks.

Servicing - Spark Electrode and Burner

Spark Electrode Maintenance

Checking and cleaning the spark electrode.

Burner Maintenance

Cleaning and inspecting the burner assembly.

Servicing - Burner Components

Igniter Unit and Silencer

Removal and maintenance of igniter and silencers.

Fan and Gas Valve Assembly

Procedures for removing the fan/gas valve assembly.

Servicing - Heat Exchanger and Seals

Heat Exchanger Cleaning

Cleaning debris from the heat exchanger.

Condensate Trap and Casing Seals

Servicing condensate trap and checking casing seals.

Servicing - Combustion Check

Combustion Analysis and Adjustment

Performing CO2 checks and adjustments.

Fault Finding - Preliminary Checks

Preliminary Checks

Initial checks before diagnosing faults.

Fault Codes and Memory

Understanding and accessing fault codes and memory.

Fault Finding - Wiring Diagrams

Wiring Key and Diagram

Key for wiring colours and main wiring diagram.

Fault Finding - Diagnostic Flowchart

Diagnostic Flowchart

Step-by-step guide for diagnosing boiler issues.

Fault Finding - Fault Codes List

Detailed Fault Code Explanations

Causes and descriptions for specific fault codes.

Fault Finding - State Lists

State List for Central Heating

States and possible causes for heating mode.

Fault Finding - Diagnostic Codes

Installer Access to Diagnostics

Level 1 diagnostic codes and their parameters.

Replacement of Parts - General and Gas Valve

General Replacement Procedures

Safety, isolation, and general replacement steps.

Gas Valve Replacement

Steps for removing and refitting the gas valve.

Replacement of Parts - Burner and Condensate

Burner Replacement

Removing and refitting the burner assembly.

Condensate Trap and Thermistor

Servicing the condensate trap and thermistor.

Replacement of Parts - Heat Exchanger

Heating Return Thermistor and Heat Exchanger

Replacing return thermistor and draining heat exchanger.

Replacement of Parts - Heat Exchanger and Burner

Heat Exchanger Removal

Steps to remove the heat exchanger.

Burner Replacement and Tightening

Refitting the burner and tightening sequence.

Replacement of Parts - Controls and Fuse

User Interface and Main PCB Access

Accessing and replacing the user interface and main PCB.

Fuse and Installer Interface

Locating the fuse and removing the installer interface cartridge.

Spare Parts List

Component Part Numbers

List of spare parts with part numbers and descriptions.

Manual Handling

Handling Recommendations

Safe lifting and handling techniques for the boiler.

Positioning and Roofspace Handling

Advice on positioning and handling in roof spaces.

Declaration of Conformity

EC Declaration and Standards

Compliance with EC directives and standards.

Related product manuals