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Glow-worm Flexicom 18sx - User Manual

Glow-worm Flexicom 18sx
64 pages
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www.glow-worm.co.uk
Installation and Servicing
High Efficiency
Condensing System
Boiler
Flexicom
30sx
G.C. No. 41-047-76
18sx
G.C. No. 41-315-72

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Glow-worm Flexicom 18sx Specifications

General IconGeneral
ModelFlexicom 18sx
CategoryBoiler
MountingWall Mounted
Output18 kW
Fuel TypeNatural Gas
ErP Heating Efficiency ClassA
Central Heating Max Pressure3 bar
Flue OptionsHorizontal or vertical

Summary

Warnings and Important Information

Safety Warnings: Gas Leak, Metal Parts, Sealed Components

Critical safety advice on gas leaks, handling metal parts, and sealed components.

Statutory Requirements and Compliance

Installation Standards and Building Regulations (GB;IE)

Adherence to British/Irish standards and building regulations for installation.

Boiler Design, Safety Features, and Servicing

Boiler Design and Safety Features

System design, frost protection, condensate safety, electrical failure, overheat, and discharge valve safety.

Boiler Location, Clearances, and Ventilation

Flue Terminal Positioning and Guards

Water System - Heating

Flow Rate, Bypass, and Filling Procedures

Managing flow rates, bypass operation, and sealed system filling.

Water System - Domestic Hot Water

Installation Preparation

Gas and Water Connections

System Connection Procedures

Connecting gas and water systems to the boiler, including pipework and isolation valves.

Boiler Fixing Procedures

Boiler Hanging and Securing

Detailed instructions for lifting and securely mounting the boiler onto the wall bracket.

Safety Discharge Valve and Condensate Connections

Telescopic Flue - Rear and Side Installation

Telescopic Flue Fitting Procedures

Assembling and Securing Telescopic Flue Components

Step-by-step guide for assembling and fitting telescopic flue components.

Standard Flue - Rear and Side Installation

Standard Flue Fitting Procedures

Assembling and Securing Standard Flue Components

Step-by-step guide for assembling and fitting standard flue components.

Direct Rear Flue - Length, Preparation, and Installation

Direct Rear Flue Fitting Methods

Methods for securing the direct rear telescopic flue assembly.

Vertical Flue - Installation and Terminal Fitting

Vertical Flue - Installation Completion

Final Steps for Vertical Flue Installation

Completing vertical flue installation, including cutting and securing the terminal.

Twin Flue - Installation Procedures

Electrical Connection

Electrical Wiring and Cable Routing

Steps for wiring, routing cables, and connecting to system controls.

24 V and Mains Voltage System Control Wiring

Specific wiring instructions for 24V and mains voltage system controls.

Electrical Connection - Securing and Testing

Cartridge Securing and Electrical Testing

Securing the electrical cartridge and performing preliminary electrical system checks.

Commissioning - Pre-filling and Filling

Heating Circuit Pre-filling and Flushing

Steps for flushing the heating circuit and checking gas tightness before filling.

Filling the System and Boiler Pressure

Procedures for filling the heating system and boiler to the correct pressure.

Commissioning - Gas Supply and Initial Lighting

Gas Supply Pressure and Rate Checks

Verifying gas inlet pressure and measuring gas rate.

Initial Lighting Procedure and Controls

Automated boiler lighting process and checks for external controls.

Commissioning - Range Rating, System Testing, and User Handover

Final Completion, Documentation, and User Instruction

Final steps, required documentation, and user guidance on operation and safety.

Servicing - Overview and Combustion Checks

Important Servicing Notes and General Inspection

Key points for safe servicing, legal requirements, and a general inspection checklist.

Competency and Procedure for Combustion Checks

Requirements for personnel and equipment, and the procedure for combustion performance checks.

Servicing - Rate Checks and Adjustments

Maximum Rate CO2 Check and Adjustment

Procedure to check and adjust the boiler's maximum gas rate CO2 setting.

Minimum Rate CO2 Check and Adjustment

Procedure to check and adjust the boiler's minimum gas rate CO2 setting.

Re-checking CO2 and Combustion Ratio

Final checks of CO2 and CO/CO2 ratio after adjustments.

Servicing - Component Maintenance

Servicing - Burner and Heat Exchanger Maintenance

Fault Finding - Initial Steps and Codes

Preliminary Fault Finding Checks

Initial diagnostic steps before specific fault code analysis.

Fault Codes, Memory, and Diagnostic Menu

Accessing fault codes, memory, and the diagnostic menu for troubleshooting.

Fault Finding - Central Heating Troubleshooting

Central Heating Fault Flowchart

Graphical guide for troubleshooting central heating operational issues.

Fault Finding - Fault Code Reference

Fault Finding - Diagnostic Codes

Fault Finding - State Lists

Replacement of Parts - General Procedures

Replacement of Parts - Major Component Replacement

Replacement of Parts - Burner and Electrode Replacement

Replacement of Parts - Pump and Safety Valve Replacement

Replacement of Parts - Air Vent and Heat Exchanger Replacement

Replacement of Parts - PCB, Control Box, and Interface

Spare Parts Identification

Manual Handling Procedures

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