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Graco GMax 232624 - User Manual

Graco GMax 232624
24 pages
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Model 232624
8737A
INSTRUCTIONS-PARTS LIST
INSTRUCTIONS
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
5.5 HORSEPOWER, GASOLINE POWERED
GMAX 5900 Convertible
Airless Paint Sprayer
3300 psi (227 bar, 22.7 MPa) Maximum Working Pressure
Model Series Description
232624 A Sprayer, gas powered
232625 A Sprayer, gas powered, with RACt 5tip,
gun and hose
232626 A Sprayer, gas powered, with electric mo-
tor kit
232629 A Same as 232626 except with ETL ap-
proval to CSA and UL standards
232680 A Sprayer, gas powered, with Lo-Boy
suction set kit
232681 A Sprayer, gas powered, with RAC 5 tip,
gun and hose and Lo-Boy suction set kit
232682 A Sprayer, gas powered, with Lo-Boy suc-
tion set kit and electric motor kit
240774 A Electric motor kit converts sprayer to
electric powered sprayer.
240775 A Same as 240774 except with ETL ap-
proval to CSA and UL standards
Table of Contents
Component Identification and Function 3............
Maintenance 4...................................
T roubleshooting 5................................
Repair
Bearing Housing and Connecting Rod 7...........
Drive Housing 8................................
Pinion Assembly/Rotor/Field/Shaft/Clutch/Pulley 9..
ON/OFF Switch 11.............................
Pressure Control Repair 12......................
Displacement Pump Repair 14...................
Parts
Basic Sprayer 16...............................
Pinion Assembly 18............................
Pressure Control 19............................
Wiring Schematic 20............................
Clutch Assembly 21............................
Complete Sprayer 21...........................
Lo-Boy Suction Set Kit 22.......................
Technical Data 23................................
Dimensions 23...................................
Graco Phone Number 23..........................
Graco Warranty 24...............................
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440--1441
ECOPYRIGHT 1998, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001

Questions and Answers

  • L
    Louis VegaAug 13, 2025
    Why won't my Graco GMax 232624 Paint Sprayer engine start?
    • T
      Troy ShepardAug 13, 2025
      If your Graco Paint Sprayer engine won’t start, first ensure the engine switch is turned on. If it still doesn't start, check if the engine is out of gas and refill the gas tank. Also, verify the engine oil level and replenish if needed. Inspect the spark plug cable for disconnection or damage and connect or replace the spark plug as necessary. Finally, check for oil seepage into the combustion chamber; remove the spark plug, pull the starter rope a few times, clean or replace the spark plug, and try starting the engine again, keeping the sprayer upright to prevent oil seepage.
  • S
    Sean GomezAug 16, 2025
    What to do if my Graco GMax 232624 Paint Sprayer is spitting?
    • J
      Jill JacksonAug 16, 2025
      If your Graco Paint Sprayer is spitting, it might be due to air in the fluid pump or hose. Check for loose connections at the pump intake and tighten them. Then, prime the pump. Another cause could be a partially clogged tip, which needs to be cleared. Also, ensure the fluid supply isn't low or empty; refill and prime the pump, checking the fluid supply often to prevent running the pump dry.
  • R
    Randy HallAug 20, 2025
    How to prime a Graco GMax 232624 Paint Sprayer when it's difficult?
    • S
      Samuel FrankAug 20, 2025
      If your Graco Paint Sprayer pump is difficult to prime, check all hose connections and tighten them as needed to eliminate air leaks. Reduce engine speed and cycle the pump as slowly as possible during priming. Also, inspect the intake valve for leaks; shut off the pump, relieve pressure, disassemble, and clean the intake valve, ensuring the ball seat is in good condition. If the fluid is too thick, thin it according to the supplier’s recommendations. Finally, decrease the throttle setting before priming the pump.
  • T
    timothymyersAug 25, 2025
    How to fix excessive paint leakage into throat packing nut on Graco GMax 232624 Paint Sprayer?
    • M
      Miguel MorganAug 25, 2025
      If there is excessive paint leakage into the throat packing nut of your Graco Paint Sprayer, first, remove the throat packing nut spacer and tighten the throat packing nut just enough to stop the leakage.
  • K
    kellycunninghamAug 28, 2025
    Why is the pump output low on my Graco GMax 232624 Paint Sprayer?
    • A
      Adam WaltersAug 28, 2025
      If your Graco Paint Sprayer pump output is low, start by cleaning the strainer. Other potential causes include a piston ball not seating properly, worn or damaged piston packings, or a worn or damaged O-ring in the displacement pump. Also check the intake valve ball. If the engine speed is too low, increase the throttle setting. Slipping V-belt should be tightened with the clamp. If the pressure setting is too low, increase the pressure. Finally, if the fluid filter, tip filter, or tip is clogged or dirty, clean the filter. If you are using heavy materials, consider a larger diameter hose and/or reduce the overall length of the hose.
  • B
    Bonnie JacksonAug 31, 2025
    What to do if engine operates, but displacement pump doesn’t on Graco GMax 232624 Paint Sprayer?
    • J
      Jennifer RodgersSep 1, 2025
      If your Graco Paint Sprayer engine operates but the displacement pump doesn’t, first ensure the pressure control switch is turned on. Then, increase the pressure setting. Clean the displacement pump outlet filter, as well as the tip or tip filter if they are clogged. If the drive belt is broken, replace it.
  • J
    Justin SchaeferSep 4, 2025
    Why does my Graco Paint Sprayer have high engine speed at no load?
    • T
      Thomas BoydSep 4, 2025
      If your Graco Paint Sprayer has high engine speed at no load, reset the engine throttle to 3600 -- 3800 rpm. If that doesn't solve the issue, the engine governor might be worn and need replacement or service.
  • J
    jamesmichaelSep 8, 2025
    Why does the clutch squeak each time it engages on my Graco GMax 232624 Paint Sprayer?
    • M
      Marcus ClaySep 8, 2025
      If your Graco Paint Sprayer clutch squeaks each time it engages, it's likely because the clutch surfaces are new and need to wear into each other. This noise should dissipate after a day of run time.

Summary

Safety and Warnings

Warning and Caution Symbol Explanations

Defines symbols indicating safety risks and equipment protection.

Fire, Explosion, and Injection Hazards

Details critical safety precautions for operation.

Component Identification and Maintenance

Component Identification and Function

Identifies and explains the purpose of key sprayer components.

Pressure Relief Procedure

Step-by-step guide to safely relieve system pressure.

Daily and Weekly Maintenance Tasks

Covers routine checks and cleaning tasks for optimal performance.

Troubleshooting and Repair Procedures

Troubleshooting Common Issues

Lists common problems, causes, and solutions for sprayer malfunctions.

Bearing Housing and Connecting Rod Repair

Step-by-step instructions for removing and installing bearing housing.

Drive Housing and Pinion Assembly Service

Instructions for servicing the drive housing and pinion assembly.

Pressure Control and Displacement Pump Repair

Details service for the pressure control system and displacement pump.

Parts Lists and Technical Information

Basic Sprayer Parts List and Diagram

Lists and illustrates parts for the main sprayer assembly.

Specialized Assembly Parts Lists

Details parts for specific assemblies like pinion, clutch, and suction kits.

Technical Data, Dimensions, and Warranty

Lists technical specifications, physical dimensions, and warranty terms.

Graco GMax 232624 Specifications

General IconGeneral
ModelGMax 232624
Max Pressure3300 PSI
Maximum Working Pressure3300 PSI
TypeAirless
Power SourceGasoline

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