Graco XM PFP - User Manual

Other manuals for Graco XM PFP

Instructions - Parts22 pages

Repair Parts86 pages

Instructions-Parts List14 pages

Questions and Answers

T
Timothy HallSep 10, 2025
What to do if both purge controller indicators are green but the display screen does not turn on on my Graco Paint Sprayer?
- J
  Jeffrey PerezSep 10, 2025
  Verify air line between purge controller (through flame arrestor) and pressure switch in explosion proof box is not obstructed. Verify wiring is secure in explosion proof box between the pressure switch terminals and the contactor. Verify wiring from explosion proof box to purge box (large explosion proof bushing) because there is an obstructed air line or loose wiring.
M
mmooreSep 9, 2025
What to do if the Purge Controller left indicator does not turn green (Hazardous Location Models) on my Graco Paint Sprayer?
- T
  Taylor BergSep 9, 2025
  Check purge box for leaks. Verify pinch valves in purge controller are all closed except for the 2 min pinch valve. Verify no obstruction on purge enclosure exhaust because there is a Leak in purge box or obstructed purge exhaust.
L
Lindsay WellsAug 22, 2025
Why is my Graco XM PFP system running erratically?
- M
  Michael BrownAug 22, 2025
  Your Graco Paint Sprayer system may be running erratically due to several reasons: * Clogged air filter(s). Clean or replace the element(s). * Undersized air supply hoses. Replace them with appropriate sized hoses. * Undersized air compressor. Use a larger air compressor. * Undersized air supply pressure tank. Use a larger pressure tank. * Inlet air pressure gauge drops below 50 psi (0.35 MPa, 3.5 bar) while spraying. See solutions above for system runs erratically problem. * A and/or B air motor has ice. Open air motor de-ice bleed air control, allow ice to melt, dry or heat the compressed air, or use a smaller tip and lower flow rate. * Metering pump is binding.
J
joseph01Sep 6, 2025
What to do if Pump Test completes without error, but A or B component has more than 750cc of fluid in beaker on my Graco XM PFP Paint Sprayer?
- N
  Nicole GardnerSep 6, 2025
  If the Pump Test completes without error, but either the A or B component has more than 750cc of fluid in the beaker for your Graco Paint Sprayer: * Repeat Pump Test with fresh fluid, because air is trapped in fluid due to excessive agitation, circulation, and heat. Fluid is measured by volume when it is compressed under pressure.
T
tina55Sep 5, 2025
What to do if the display is not lit and there is no green light on the back of the display module of my Graco XM PFP?
- V
  Vernon Jones MDSep 5, 2025
  If the display on your Graco Paint Sprayer is not lit and there's no green light on the back of the display module: * Reset main disconnect and breaker if there is no electric power. * Install red jumpers in junction box terminal blocks if voltage jumpers are not installed or configured in the power junction box.
S
Stephanie PerezSep 4, 2025
What to do if I receive a ratio alarm after starting in spray mode while using a remote mix manifold on my Graco Paint Sprayer?
- C
  Catherine DillonSep 4, 2025
  If you receive a ratio alarm after starting in spray mode while using a remote mix manifold on your Graco Paint Sprayer, it may be because A and B hoses do not fill to the correct pressure ratio simultaneously, increasing spray time to balance pressure. Pressurize outlet hoses in manual A/B pump mode, then start spray mode.
J
jerome46Sep 2, 2025
What to do if my Graco XM PFP has a low flow rate?
- G
  gregory74Sep 2, 2025
  A low flow rate in your Graco Paint Sprayer might be due to: * Air supply hose being too small or too long. Use a 3/4 in. minimum ID air supply hose. * Inadequate air supply. Use a larger CFM compressor. * Air pressure to metering pumps being too low. Increase metering pump air pressure. * Spray tip being too small. Relieve pressure and install a larger tip, following the gun manual instructions. * Mix manifold, mixer, swivel, gun, or hoses partially plugged or too restrictive. Inspect parts for cured material. Clean or replace, or use larger hoses and mixer.
D
Derrick DavisSep 1, 2025
What to do if I receive a ratio alarm while using a remote mix manifold after a significant change in pressure on my Graco XM PFP?
- L
  Leonard ConleySep 1, 2025
  If you receive a ratio alarm while using a remote mix manifold after a significant pressure change on your Graco Paint Sprayer: * Pressurize outlet hoses in manual A/B pump mode, then start spray mode, because A and B hoses may not fill to the correct pressure ratio simultaneously, increasing spray time to balance pressure. * Change pressure slowly while spraying.
J
Jason GutierrezAug 31, 2025
What to do if my Graco XM PFP Paint Sprayer air supply relief valve opens?
- R
  Renee StephensAug 31, 2025
  If the air supply relief valve opens on your Graco Paint Sprayer, the air regulator may be set too high. Lower the setting.
A
austinsmithAug 28, 2025
What to do if my Graco XM PFP Paint Sprayer material does not cure consistently?
- M
  morgandavisAug 28, 2025
  Inconsistent curing of material in your Graco Paint Sprayer can stem from several factors: * Incorrect ratio settings. Verify the correct ratio is set and set by volume. * Improper material mixing. Test the metering pump and ensure the mixer is clean; flush if needed. * Material not properly conditioned before adding to the sprayer. Ensure you mix the material thoroughly. * Insufficient integration hose. Add more integration hose. * Select “fast dosing” in setup.

Summary

Important Safety Instructions

Electrical and Fire Safety

Covers electric shock, fire, explosion hazards, and safe operating conditions.

Physical Hazards

Details skin injection, burn, and moving parts hazards for user safety.

Equipment Misuse and Toxic Hazards

Covers misuse, toxic fluids/fumes, splatter hazards, and PPE recommendations.

Component Handling Precautions

Covers keeping components separate and safe material changing procedures.

Models and Related Manuals

Product Models

Details available system models, ratio ranges, and approvals.

Component Identification

Front View Identification

Identifies key components and their locations in the front view of the sprayer.

Back View Identification

Identifies key components and their locations in the back view of the sprayer.

Control Assemblies and User Interface

Details fluid control assembly, power/heater controls, air controls, and user interface elements.

Setup Procedures

Location, Unboxing, and Configuration

Covers site selection, unpacking, and system layout options.

Module and Power Connections

Instructions for connecting modules, power, and air supply.

Hose and Sensor Connections

Guides connecting feed module lines, fluid hose bundles, and installing level sensors.

Circulation System Setup

Instructions for connecting tank heat circulation hoses and priming heated systems.

Initial Startup and Priming

Power On and Initial Flush

Steps for powering on the machine and initial flushing if required.

Loading and Priming Material

Detailed procedure for loading material and priming the system.

Prime Flush Pump

Flush Pump Operation

Procedure for priming the flush pump for system cleaning.

Adjust Ratio and System Settings

Ratio Mode and Set Point Adjustment

Guidance on selecting ratio mode and setting the desired mix ratio.

Temperature Control Settings

Instructions for setting and adjusting material and hose temperatures.

Spray Operation

Spray Procedure Overview

Steps to ensure proper material mixing, priming, and temperature for spraying.

Flush Mixed Material

Mixed Material Flushing

Procedure to flush mixed material from the system to prevent curing.

Park Metering Pump Rods

Metering Pump Storage Procedure

Steps to park metering pump rods to prevent material hardening.

Pressure Relief Procedure

System Pressure Relief

Essential steps to safely relieve pressure before servicing or stopping the equipment.

System Verification and Testing

Pump and Metering Calibration

Procedure to test and calibrate pumps for accurate ratio by weight.

Batch Dispense, Leak, and Mix Tests

Tests for dispensing volumes, verifying ratios, and detecting valve leaks.

Empty and Flush Entire System

System Draining and Flushing

Procedure to minimize waste when emptying and flushing the entire system.

Download Data from USB

USB Data Management

Details on USB logs, setup, and the download procedure.

Maintenance Procedures

Routine Maintenance Tasks

Covers adjusting packing nuts, filters, seals, and battery replacement.

System Cleaning Procedures

Instructions for thoroughly cleaning the sprayer system.

Troubleshooting Information

General Setup and Operational Tips

General tips for setup, grounding, air supply, calibration, and motor icing.

Alarm Management and Diagnostics

Information on alarms, module diagnostics, and troubleshooting common issues.

Appendix A - User Interface Display

Interface Navigation and Settings

Explains UI layout, changing settings, and alarm display.

Setup Mode Screens Overview

Details on configuring system settings like ratio, temperature, and USB options.

Operator Command Mode Screens Overview

Screens for running pumps, spraying, parking, and performing tests.

Information Screens Overview

Screens for viewing alarms, logs, totals, and maintenance schedules.

Appendix B - Alarms

Alarm Overview and Code Key

Explains alarm display, levels, and provides a code interpretation key.

Alarm Troubleshooting and Solutions

Details possible alarms by mode and troubleshooting steps for specific alarm codes.

Technical Specifications

System Specifications

Lists detailed technical specifications for the XM PFP sprayer.

Graco Warranty and Information

Standard Warranty Details

Information regarding Graco's standard warranty terms and conditions.

Graco XM PFP Specifications

General

Brand	Graco
Model	XM PFP
Category	Paint Sprayer
Language	English

Related product manuals