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Graco xtreme User Manual

Graco xtreme
60 pages
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Instructions - Parts
Xtreme Packages
High performance, high pressure spray packages for protective coatings. For professional
use only.
See page 4 for model information and maximum working pressures.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
r_x25dh1_x45dl1_311164_1f
II 2 G
311164M
EN

Table of Contents

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Graco xtreme Specifications

General IconGeneral
BrandGraco
Modelxtreme
CategoryPaint Sprayer
LanguageEnglish

Summary

Important Safety Instructions

Related Manuals

Component Manuals in U.S. English

Lists component manuals available in US English with their corresponding numbers.

Models

Sprayer Packages

Details different sprayer package configurations like airless, wall mount, and hopper.

Specialty Sprayer Packages

Describes specialized sprayer packages, including wall mount and air-assisted models.

Configurable Cart Packages

Information on cart packages that can be paired with Xtreme lowers for sprayer configurations.

Pump Packages

Information on identifying and configuring pump packages based on their 6-digit part number.

Warnings

Fire and Explosion Hazards

Precautions against ignition sources and flammable fumes in the work area.

Battery Hazards

Warnings related to potential explosion risks when handling or changing batteries.

Skin Injection Hazards

Risks associated with high-pressure fluid leaks and necessary immediate treatment.

Equipment Misuse Hazards

Dangers from operating equipment under influence, exceeding limits, or improper use.

Moving Parts Hazards

Risks of pinching or amputation from moving machinery parts.

Toxic Fluid or Fumes Hazards

Dangers from exposure to toxic fluids or fumes, requiring MSDS review.

Personal Protective Equipment

Essential protective gear required for safe operation and servicing of equipment.

Component Identification - Cart Mount

Component Identification - Wall Mount

System Components

Bleed Type Master Air Valve

Explains the function and operation of the master air valve for controlling air supply.

Air Pressure Relief Valve

Describes the automatic function of the relief valve for over-pressure situations.

Air Filter

Explains the role of the air filter in removing contaminants from compressed air.

Air Regulator Adjustment

How to adjust air pressure to the motor and pump using the regulator.

Fluid Drain/Purge Valve

Describes the operation of the valve for draining and purging the fluid system.

De-Ice Control

How to use the control knob to reduce or prevent icing.

Grounding

Setup

Pressure Relief Procedure

Trigger Lock

Prime/Flush

Spray

Circulating Zinc Fluids

Shutdown

Maintenance

Preventive Maintenance Schedule

Establishing a schedule for routine checks and maintenance based on usage.

Daily Maintenance

Routine checks and cleaning tasks to perform daily for optimal performance.

Corrosion Protection

Methods to protect the pump from corrosion, especially after using water-based fluids.

Cart Maintenance

Lubrication and cleaning instructions for the sprayer's cart assembly.

DataTrak Controls and Indicators

Run Mode

Explanation of the sprayer's operation mode and runaway conditions.

Setup Mode

How to enter and navigate the DataTrak system's setup menu for configuration.

DataTrak Operation

Setup Mode

Steps for configuring runaway limits, flow rates, and error options.

Run Mode

How to operate the sprayer in run mode and handle runaway conditions.

Prime/Flush Mode

How to activate and exit the Prime/Flush mode on the DataTrak system.

Counter/Totalizer

Explanation of the batch and grand totalizers and how to reset them.

Display

Information on the DataTrak display behavior and how to wake it up.

Diagnostics

How the DataTrak system diagnoses problems and displays error codes.

Troubleshooting

Xtreme Lower Removal

Required Tools

A list of necessary tools for performing the Xtreme lower removal procedure.

Disconnect and Reconnect Lower

Detailed steps for disconnecting and reconnecting the sprayer's lower unit.

Wall Mount Assembly

Hopper Assembly

Airless Xtreme Sprayer Parts

Wall Mount Xtreme Package Parts

Parts - Airless Xtreme Sprayer Packages

Component Parts - All Airless Sprayer Packages

Detailed breakdown of component parts for all airless sprayer models.

Hopper Options

Guide to determining specific hopper options for sprayer packages based on part numbers.

Motor Key

Explains the coding system for motors based on cc per stroke and exhaust type.

Common Parts

Airless Sprayer Packages

Common parts shared across all airless sprayer models.

Parts - Airless Xtreme Sprayer Packages

Airless Sprayers with Hopper Packages

Lists parts specific to airless sprayer packages that include a hopper.

Wall Mount Packages

Lists parts specific to wall mount sprayer packages.

Air-Assisted Xtreme Sprayer Parts

Zinc Xtreme Sprayer Parts

Parts - Air-Assisted and Zinc Sprayer Packages

Air-Assisted Sprayer Packages

Parts specific to models 287975 and 287976.

Zinc Sprayer Packages

Parts specific to models 287971, 287972, 287973, and 287974.

Dura-Flo Sprayer Parts

Parts - Dura-Flo Sprayer Packages

Model 287979, 287980, and 287981

Details parts for specific Dura-Flo sprayer models, noting 287980 includes gun and hose.

Cart Parts

Heavy Duty Cart, Model 287884

Parts list for the heavy duty cart assembly.

Light Weight Cart, Model 287919

Parts list for the light weight cart assembly.

Pump Package Parts

Pump Packages with L085C# Lowers (80:1 ratio)

Pump Packages with L115C# Lowers (35:1, 55:1 ratio)

Pump Packages with L145C# and L14AC1 Lowers (31:1, 46:1, 90:1 ratio)

Pump Packages with L180C# and L18AC1 Lowers (24:1, 40:1, 70:1 ratio)

Pump Packages with L220C# Lowers (21:1, 30:1, 60:1 ratio)

Pump Packages with L250C# Lowers (50:1 ratio)

Pump Packages with L290C# Lowers (16:1, 25:1, 45:1 ratio)

Dimensions

Sprayer (Cart Mounted) Packages

Detailed dimensions (A-E) for various cart-mounted sprayer configurations.

Wall Mount Packages and Pump Packages

Provides dimensional data for wall mount and pump packages.

Weights

Sprayer (Cart Mounted) Packages

Weights for heavy duty and light weight cart-mounted sprayer packages by ratio.

Wall Mount Packages

Weights for wall mount packages by ratio.

Pump Assembly Packages

Weights for pump assembly packages without filter or air controls.

Mounting Hole Diagram

Wall Mount Bracket

Specific measurements and hole sizes for mounting the wall bracket.

Accessories

Adapter Plate 247312

Details the function of the adapter plate for mounting pump assemblies.

NXT021 Air Control Module

Information on the air control module, including pressure relief valves.

DataTrak Upgrade Kits

Lists upgrade kits available for DataTrak systems on different NXT air motors.

Hopper Kit 288347

Describes the hopper kit and its attachment to cart-mounted sprayers.

Technical Data

Maximum air inlet pressure

Specifies the maximum air inlet pressure for different ratio models.

Air motor piston diameter

Lists the piston diameters for different NXT air motor models.

Stroke length

Specifies the stroke length of the pump.

Air Inlet Size

Details the air inlet thread size.

Fluid Inlet Size

Details the fluid inlet thread size.

Fluid Outlet Size

Details the fluid outlet thread size for different pump configurations.

Maximum pump speed

Specifies the maximum recommended pump speed to prevent wear.

Pump Package Performance Charts

Calculate Fluid Outlet Pressure

Instructions on using charts to determine fluid outlet pressure based on flow and air pressure.

Calculate Pump Air Flow/Consumption

Instructions on using charts to determine air consumption based on flow and air pressure.

Pump Package Performance Charts (cont.)

30:1 Xtreme Pumps

Performance chart for 30:1 ratio Xtreme pumps.

31:1 Xtreme Pumps

Performance chart for 31:1 ratio Xtreme pumps.

35:1 Xtreme Pumps

Performance chart for 35:1 ratio Xtreme pumps.

40:1 Xtreme Pumps

Performance chart for 40:1 ratio Xtreme pumps.

45:1 Xtreme Pumps

Performance chart for 45:1 ratio Xtreme pumps.

46:1 Xtreme Pumps

Performance chart for 46:1 ratio Xtreme pumps.

50:1 Xtreme Pumps

Performance chart for 50:1 ratio Xtreme pumps.

55:1 Xtreme Pumps

Performance chart for 55:1 ratio Xtreme pumps.

60:1 Xtreme Pumps

Performance chart for 60:1 ratio Xtreme pumps.

70:1 Xtreme Pumps

Performance chart for 70:1 ratio Xtreme pumps.

80:1 Xtreme Pumps

Performance chart for 80:1 ratio Xtreme pumps.

90:1 Xtreme Pumps

Performance chart for 90:1 ratio Xtreme pumps.

Graco Standard Warranty

Graco Information

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