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GRAPHTEC Cutting PRO FC2230 Series User Manual

GRAPHTEC Cutting PRO FC2230 Series
173 pages
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FC2230-UM251-02-1600
CUTTING PRO
FC2230 SERIES
MANUAL NO. F2230-UM-251
SERVICE MANUAL
GRAPHTEC CORPORATION

Table of Contents

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GRAPHTEC Cutting PRO FC2230 Series Specifications

General IconGeneral
Number of Tool Mounts1
ModelFC2230 Series
TypeCutting Plotter
Resolution0.025 mm
Repeatability Precision±0.1 mm
InterfaceUSB
Command SetsGP-GL, HP-GL
Media TypesVinyl, paper, film, etc.
Power SupplyAC 100 - 240 V, 50/60 Hz

Summary

Safety Warnings and Precautions

Cutter Blade Handling Safety

Precautions for safe handling and replacement of sharp cutter blades.

Cutter Pen Handling Safety

Guidelines for using and protecting the cutter pen tip during operation.

Operational Safety Precautions

Safety measures to prevent injury from moving parts during operation.

Introduction to Cutting Pro Series

Model Names and Basic Specifications

Details on different models and their fundamental specifications.

Standard Accessories Included

List and description of standard accessories provided with the plotter.

Key Features and Capabilities

Overview of the plotter's main features and advanced functionalities.

Usage Precautions and Site Requirements

Recommendations for installation environment and safe usage practices.

Daily Maintenance and Storage

Instructions for routine cleaning, maintenance, and proper storage.

Main Technical Specifications

Comprehensive technical data including cutting area, speed, and power.

External Dimensions and Drawings

Diagrams showing the physical size and layout of the plotter models.

Plotter Components and Operation

Plotter Nomenclature and Control Panel

Identification of plotter parts and explanation of the control panel.

Cutter Pen Installation and Carriage Height

Procedures for installing the cutter pen and adjusting carriage height.

Writing Panel Adjustment and Media Loading

Steps for tilting the writing panel and loading cutting media.

Power On and Initialization Process

Guide to turning on the plotter and its initialization sequence.

Operating the Plotter

Menu Operations and Function Selection

How to navigate menus and select plotter functions.

Using Special Functions and Modes

Explanation of special functions like command modes and pen control.

Troubleshooting Power-On and Error Messages

Diagnosing issues when the plotter doesn't operate and understanding error messages.

Improving Cutting Results Quality

Solutions for common problems affecting cutting result quality.

Interface Functions and Connectivity

RS232C Serial Interface Details

Specifications and pin assignments for the RS232C serial interface.

Centronics Parallel Interface Information

Information on the Centronics parallel interface and its timing.

Disassembly and Adjustment Procedures

X and Y Axis Driver and Slider Adjustments

Steps for adjusting X/Y axis drivers, sliders, and belt tensions.

Roller Pressure and Sensor Positioning

Procedures for adjusting roller pressure and sensor dog Y position.

Pen Block Adjustments and Replacements

Instructions for adjusting and replacing pen block assemblies.

Y Bar Replacement and Perpendicularity

Steps for Y bar replacement and adjusting perpendicularity precision.

Adhesion Plate Replacement

Procedure for replacing the electrostatic adhesion plate.

Troubleshooting Common Issues

Diagnosing Faulty Blade Rotation

Flowchart to identify and resolve issues with blade rotation.

Resolving Unsatisfactory Cutting

Troubleshooting guide for when cutting media is not cut properly.

Addressing Initialization and Pen Operations

Diagnosing initialization errors and pen UP/DOWN operation issues.

Correcting Axis Backlash Problems

Steps to diagnose and fix excessive backlash in X and Y axes.

Electrical Adjustment Procedures

Adjustment Sequence Flowchart and Board Locations

Sequence flowchart for adjustments and location of electronic boards.

Power Unit and Supply Voltage Settings

Checks on power unit, voltage switching, and protective circuits.

DIP Switch Settings and NVRAM Clearing

Guide to configuring DIP switches and clearing non-volatile RAM.

Trimmer Settings and Motor/Pen Offset Adjustments

Procedures for default trimmer settings and motor/pen offset adjustments.

Pen Servo, Force, and Gain Adjustments

Steps for calibrating pen servo, force, and adjusting servo axes gain.

Pen Interval Calibration and Test Modes

Calibrating pen interval for 2-pen models and using diagnostic test modes.

Factory Settings and DIP Switch Configurations

Restoring factory preset settings and configuring DIP switches.

Configuration and Maintenance Resources

Plotter Configuration Overview

Diagram showing the main units and their constituent parts.

Lists of Maintenance Parts

Categorized lists of mechanical and board-related maintenance parts.

Tools Required for Maintenance Work

List of essential tools needed for plotter maintenance and repair.

Exploded Views and Parts Catalogs

Mainframe (1-Pen Type) Parts List

Detailed parts list and diagrams for the 1-pen mainframe.

Mainframe (2-Pen Type) Parts List

Parts list and diagrams for the 2-pen mainframe.

Stand Section Components

List of parts and diagrams for the plotter stand assembly.

Control Panel and Control Unit Parts

Parts lists and diagrams for the control panel and unit.

X and Y Drive Unit Parts Lists

Detailed parts lists and diagrams for X and Y drive units.

Optional Roll Stocker and Pen Block Conversion

Parts list for optional roll stocker and pen block conversion details.

Schematics and Wiring Diagrams

Wiring Connection Diagrams

Diagrams illustrating the internal wiring connections of the plotter.

Key Joint Board (PR223281) Schematics

Circuit diagram and parts list for the Key Joint Board.

Main Joint Board (PR223282A) Schematics

Circuit diagram and parts list for the Main Joint Board.

X, X-Y, and Pen Flex Board Schematics

Circuit diagrams and parts lists for X, X-Y, and Pen Flex boards.

1-Pen and Pen Boards Schematics

Circuit diagrams and parts lists for 1-Pen and Pen boards.

High Voltage Board (PR31001C) Schematics

Circuit diagram and parts list for the High Voltage Board.

Main Board (PR216001B) Component Lists

Detailed component lists for the Main Board.

Miscellaneous Cables and Connectors

List of various cables and AC power cords used with the plotter.

Vacuum Suction System Setup

Selecting the Appropriate Vacuum Pump

Guidelines for choosing a vacuum pump based on ratings and specifications.

Vacuum Pump Installation Locations

Diagrams showing recommended installation positions for vacuum pumps.

Vacuum Pump Wiring and Safety

Instructions for wiring the vacuum pump and associated safety precautions.

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