GRAPHTEC CE5000-40CRP - User Manual

CE5000-UM-251-09-9370
CE 5000 Series
SERVICE MANUAL
MANUAL NO. CE5000-UM-251
CUTTING PLOTTER

GRAPHTEC CE5000-40CRP Specifications

General

Brand	GRAPHTEC
Model	CE5000-40CRP
Category	Plotter
Language	English

Summary

1. INTRODUCTION

1.1 Main Specifications

Details technical specifications for different CE5000 models, including cutting area, speed, and force.

1.2 External Dimensions

Provides visual diagrams showing the physical size and measurements of the CE5000 models.

2. PARTS NAMES and FUNCTIONS

2.1 Parts Names and Functions

Identifies and describes the function of each key component of the cutting plotter.

2.2 Assembling the Stand

Step-by-step instructions for constructing the stand for the cutting plotter.

2.3 Attaching the Basket (CE5000-60;120: Optional)

Guide on how to attach the optional basket accessory.

3. OPERATIONS

3.1 Control Panel

Explains the function of each key and the indicator lamp on the plotter's control panel.

3.2 Menu List

Outlines the hierarchical menu structure accessible from the plotter's control panel.

3.3 Description of Special Functions A

Details advanced or special functions accessible through specific key combinations.

3.4 Description of Special Functions B

Describes additional special functions, including language settings.

4. RECOMMENDED PARTS LIST

5. LIST OF TOOLS

5.1 Tools

Lists necessary tools required for maintenance and repair of the plotter.

5.2 Greasing And Gluing Points

Identifies specific points on the plotter that require lubrication or adhesive.

5.3 Subparts List

Details small components and their specifications used in various assemblies.

6. DISASSEMBLY AND REASSEMBLY

6.1 Exterior Parts

Instructions for disassembling and reassembling the external covers and guides of the plotter.

6.2 Mechanical Parts

Procedures for disassembling and reassembling internal mechanical components of the plotter.

7. ELECTRICAL ADJUSTMENTS

7.1 DIP Switch Settings

Explains the function and configuration of DIP switches for normal and special modes.

7.2 List of Items Requiring Readjustment

Identifies components that need readjustment after replacement or alteration.

7.3 Explanation of the Values of the Main Board Settings

Details default and adjustable settings stored on the main board.

7.4 Clearing the Non-Volatile RAM

Procedure for resetting the plotter's memory and default settings.

7.5 Adjusting the Pen Force

Guide on how to set the correct pen force for optimal cutting performance.

7.6 Adjusting the Distance Accuracy

Procedure to calibrate the plotter for precise distance measurements.

7.7 Inputting the Servo Gain

Instructions for setting servo gain values for motor control.

7.8 Setting the Auto-Registration Mark Sensor Option

Configuration steps for enabling the auto-registration mark sensor.

7.9 Adjusting the Offset of the Auto-Registration Mark Sensor

Procedure to calibrate the position detection of the mark sensor.

7.10 Upgrading the System Firmware

Steps to update the plotter's internal software using a computer.

7.11 Adjusting the Pen Exchange Y Direction Value (CE5000-120 AP)

Calibrates the Y-axis position for the second pen exchange.

7.12 Adjusting the Pen Exchange Height Value (CE5000-120 AP)

Sets the height value for pen exchange detection.

7.13 Adjusting the Spacing Between Pen 1 and Pen 2 (CE5000-120 AP)

Calibrates the spacing between the two pens.

8. SERVICE MODES

8.1 Sensor Test Mode

Checks the operational status of various sensors within the plotter.

8.2 Control Panel Membrane Switch Test Mode

Verifies the functionality of each button on the control panel.

8.3 Clear Setup Mode

Resets all plotter settings to their factory default values.

9. TROUBLESHOOTING

9.1 The Plotter is Turned On But Doesn’t Operate

Troubleshooting steps for power and basic operation issues.

9.2 Media Loading Operations

Solutions for problems related to media feeding and detection.

9.3 Cutting Operations

Troubleshooting for issues affecting the quality and accuracy of cutting lines.

10. PARTS LIST

10.1 Outer Casing

Lists parts related to the plotter's external housing and covers.

10.2 Main Frame for CE5000-40;60

Lists parts specific to the main structural frame of the CE5000-40/60 models.

10.3 Main Frame CE5000-120;120 AP

Lists parts specific to the main structural frame of the CE5000-120/120AP models.

10.4 Pen Block

Lists components related to the pen holder and carriage assembly.

10.5 Wiring Harness

Details the various cables and wiring harnesses used in the plotter.

10.6 Stand (CE5000-60, CE5000-120, CE5000-120 AP)

Lists parts for the different stand models.

10.7 Option Basket

Lists parts for the optional basket accessory.

10.8 Other Parts

Includes standard accessories, manuals, and packing boxes.

11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

11.1 Block Diagrams

Provides high-level functional block diagrams of the plotter's main systems.

11.2.1 Main Board Top Section (PN5043-01 A)

Circuit diagram for the top section of the main board.

11.2.3 Main Board CPU Block Section (PN5043-01 A)

Circuit diagram for the CPU block of the main board.

11.2.4 Main Board Motor Drive Section (PN5043-01 A)

Circuit diagram for the motor drive section of the main board.

11.2.6 Main Board Interface Section (PN5043-01 A)

Circuit diagram for the interface section of the main board.

11.2.8 Relay and Sensor Board Section

Circuit diagram for the relay and sensor board.