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Greenlee GATOR EK410L User Manual

Greenlee GATOR EK410L
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OPERATION MANUAL
GATOR
®
EK410L
Battery-powered
Crimping Tool
52047663 REV 3 © 2012 Greenlee Textron Inc. 3/12
Serial Number
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
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Greenlee GATOR EK410L Specifications

General IconGeneral
Battery Voltage18V
Battery TypeLithium-Ion
Voltage18V
No Load SpeedNot Applicable
Max TorqueNot Applicable
TypeHydraulic Crimper
Weight10.5 lbs
AmperageNot Applicable
Cable LengthNot Applicable
ApplicationElectrical Crimping

Summary

Important Safety Information

Safety Alert Symbol Explained

Explanation of hazard symbols and signal words used in the manual.

Eye Protection Warning

Wear eye protection to prevent serious eye injury from flying debris or oil.

Skin Injection Hazard

Avoid checking for oil leaks with hands; seek medical attention if injured.

Flammable Liquids Caution

Do not use solvents or flammable liquids to clean the tool body.

General Operational Warning

Read and understand all instructions and safety information before use.

Electric Shock Hazard

Use proper PPE when operating near energized electrical lines.

Incomplete Crimp Fire Hazard

Ensure proper die, connector, and cable combinations for safe crimping.

Pinch Points Warning

Keep hands away from the crimping tool head during operation.

Battery Disposal Warning

Do not dispose of batteries in fire as they may explode.

Battery Terminal Precautions

Avoid contact with battery terminals and conductive objects.

Tool and Die Inspection

Inspect tool and dies for wear or damage before each use.

Battery Storage and Handling

Store batteries within specified temperature ranges and use correct chargers.

Operational Cautions

Avoid continuous use, secure tool properly, and dry if wet.

Maintenance Precautions

Perform only maintenance described in this manual.

Identification of Tool Components

Tool Specifications and Chargers

Tool Operation Guide

Charging the Battery

Refer to instructions supplied with the battery charger.

LED Work Light Function

White LED turns on when trigger is pulled, stays on briefly after release.

LED Indicator Status

Red LED signals battery status, motor current, and tool temperature.

Pressure Sensor Function

Alerts user to incomplete crimps via LED and audible beep.

Crimping Procedure

Installing Dies

Steps for selecting and inserting dies into the crimping head.

Preparing the Cable

Follow manufacturer's instructions for appropriate cable strip length.

Performing the Crimp

Steps for positioning the connector and activating the tool.

Die and Connector Selection

Tool Maintenance Schedule

Daily Checks

Inspect tool for wear, damage, leaks, and head assembly rotation.

After Use Procedures

Clean housing, retract ram, and recharge batteries.

Monthly Maintenance

Thoroughly clean all surfaces and check the oil level.

Annual Maintenance

Replace hydraulic oil and send tool for inspection.

Checking Oil Level

Procedure to check and refill the hydraulic oil reservoir.

Troubleshooting Common Issues

Before You Begin Troubleshooting

Ensure battery is charged and contacts are clean.

Tool Inoperative

Possible causes and remedies for a non-functional tool.

Motor Inoperative

Troubleshooting for a motor that does not run.

Incomplete Crimp Cycle

Resolving issues where the tool does not complete a crimp.

Dies Stop During Operation

Diagnosing and fixing when dies stop prematurely.

LED Glows for 20 Seconds

Interpreting the meaning of the LED glowing for 20 seconds.

Tool Loses Oil

Addressing leaks and low oil levels in the tool.

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