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Greenlee Quick Draw Series User Manual

Greenlee Quick Draw Series
36 pages
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INSTRUCTION MANUAL
Quick Draw
®
Hydraulic Knockout Drivers
52085611 © 2018 Greenlee Tools, Inc. 12/18
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
Quick Draw
®
Quick Draw
90
®
Quick Draw
Flex™
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Greenlee Quick Draw Series Specifications

General IconGeneral
ModelQuick Draw Series
Power SourceHydraulic
TypeHydraulic Punching Tool
CapacityUp to 1-1/4" (32 mm)
Punching CapacityUp to 1-1/4" (32 mm)

Summary

Product Description

General Safety Guidelines

Manual Purpose

Important Safety Warnings

Eye Protection Warning

Wear eye protection during operation or servicing to prevent serious eye injury from debris or oil.

Skin Injection Hazard Warning

Avoid checking oil leaks with hands; pressurized oil can puncture skin, requiring immediate medical attention.

Flammable Liquids Warning

Do not use solvents or flammable liquids to clean the tool body to prevent ignition and injury.

Read Manual Warning

Understand all instructions and safety information before operating or servicing the tool.

Pinch Point Hazard Warning

Keep hands away from the tool head during punching and remove the battery before changing parts.

Electric Shock Hazard Warning

Use proper PPE when operating near energized lines as the tool is not insulated.

Component Failure and Setup Safety

Component Failure Hazards

Ensure no one stands in front of or behind the punch/ram; close access doors on equipment in line.

Tool and Part Inspection

Inspect tool, punch, die, and drawstud for wear/damage; use only Greenlee replacement parts.

Material Layering Warning

Do not punch through multiple material layers to prevent drawstud bending or component failure.

Capacity Limit Warning

Do not exceed the tool's rated capacity to prevent component failure and part ejection.

Proper Tool Setup

Ensure correct assembly of punch, die, and drawstud for safe operation and to prevent failure.

Intended Use Warning

Use the tool only for its manufacturer-intended purpose to avoid injury or property damage.

Punch Cycle Stop Warning

Ensure the punch cycle stops after making a hole to prevent part collision.

Operational Precautions

Free Fall Hazard

Support the tool when punching; do not stand beneath an overhead punch as it will fall free.

Vise Use Prohibition

Do not secure the tool in a vise; it is designed for hand-held operation only.

Pump Lever Operation

Do not operate the pump lever after the ram stops to prevent system damage.

Maintenance Limitations

Perform only the service and maintenance described in this manual to avoid injury or damage.

Identification and Specifications

Tool Identification

Diagram showing key components: Pump lever, Release valve knob, and Ram.

Quick Draw Flex Specifications

Details on length, width, and mass/weight for the Quick Draw Flex model.

Quick Draw Specifications

Details on length, width, and mass/weight for the standard Quick Draw model.

Quick Draw 90 Specifications

Details on overall length and mass/weight for the Quick Draw 90 model.

Miscellaneous Specifications

Defines operating temperature range and position restrictions.

Setup and Operation Instructions

Punching Procedure

Step-by-step guide for setting up and performing a punch operation.

Punch Assembly Check

Ensures all punch threads are engaged with drawstud threads for proper assembly.

SPEED PUNCH Assembly

Specific instructions for assembling SPEED PUNCH components with SPEED LOCK.

Post-Punching Steps

Details on releasing the punch, removing the die, and clearing slugs.

Operational Safety Reminders

Tool and Part Integrity

Inspect tool and components for wear/damage; replace worn or dull parts with Greenlee parts.

Electrical Hazard Awareness

Warning regarding non-insulated tool use near energized lines; emphasizes PPE.

Eye Safety During Use

Reminder to wear eye protection to prevent injury from flying debris or hydraulic oil.

Pinch Point Prevention

Instruction to keep hands clear of the tool head during punching operations.

Vise Use Restriction

Prohibits securing the tool in a vise, reiterating its hand-held design.

Punching Capacity

Stainless Steel Capacity

Maximum driver ratings for Slug-Splitter punches in stainless steel by pipe size.

Mild Steel Capacity

Maximum driver ratings for Standard/Slug-Buster punches in mild steel by pipe size.

Selection Guidance

Note advising consultation of hydraulic punch manual for punch, drawstud, and die selection.

Tool Maintenance

Daily Pre-Use Inspection

Inspect for cracks, chips, leaks, and ensure the head rotates freely.

Post-Use Cleaning and Storage

Clean housing with a damp cloth, dry, return ram, and store in a cool, dry place.

Cleaning Solvents Warning

Warning against using solvents or flammable liquids to clean the tool body.

Pinch Point Reminder

Keep hands away from the tool head when punching during maintenance.

Service Limitations

Important note that relief valve adjustments require an authorized service center.

Troubleshooting Common Issues

Inoperative Tool

Possible cause: Dirt/contaminants. Probable remedy: Clean tool.

Tool Loses Oil

Possible cause: Damaged internal seal. Probable remedy: Return to service center.

Failure to Retract

Possible cause: Pressure valve closed. Probable remedy: Open pressure valve.

Stuck Drawstud

Possible cause: Over-tightened. Probable remedy: Bottom tool out and use hex key.

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