G3616/G3617 Mill 1
Table of Contents
INTRODUCTION ............................................................................................................................... 3
Foreword .................................................................................................................................... 3
Contact Info ................................................................................................................................
3
Identification ............................................................................................................................... 4
G3616 Machine Data Sheet .......................................................................................................
5
G3617 Machine Data Sheet .......................................................................................................
8
SECTION 1: SAFETY .....................................................................................................................
11
Safety Instructions for
Machinery ............................................................................................. 11
Additional Safety Instructions for Mills .....................................................................................
13
SECTION 2: CIRCUIT REQUIREMENTS ......................................................................................
14
110/220V Single-Phase ...........................................................................................................
14
Grounding ................................................................................................................................. 15
Extension Cords .......................................................................................................................
15
Rewiring to 110V ......................................................................................................................
15
SECTION 3: SET UP ......................................................................................................................
16
About This Section ...................................................................................................................
16
Items Needed for Set Up ......................................................................................................... 16
Unpacking ................................................................................................................................ 16
Inventory ................................................................................................................................... 17
Hardware Recognition Chart ....................................................................................................
18
Clean Up ..................................................................................................................................
19
Site Considerations ..................................................................................................................
19
Mounting to Floor .....................................................................................................................
19
Way Cover Installation .............................................................................................................
21
Handle Installation ....................................................................................................................
21
SECTION 4: OPERATION ..............................................................................................................
22
Operation Safety ......................................................................................................................
22
Setting RPM .............................................................................................................................
22
Turning Spindle
ON .................................................................................................................. 24
Loading Tools ...........................................................................................................................
25
Unloading Tools .......................................................................................................................
26
Spindle Head Positioning .........................................................................................................
26
Table Rotation .......................................................................................................................... 28
Vise Rotation ............................................................................................................................
28
Table Travel .............................................................................................................................
29
Quill Travel ...............................................................................................................................
30
Power Feed ..............................................................................................................................
30
Coolant S
ystem ........................................................................................................................ 31
Spindle Break-In Procedure .....................................................................................................
31
SECTION 5:
ACCESSORIES ......................................................................................................... 32
SECTION 6: MAINTENANCE ........................................................................................................
35
General ..................................................................................................................................... 35
Schedule .................................................................................................................................. 35
Cleaning ................................................................................................................................... 35
Unpainted Cast Iron .................................................................................................................
35
Lubrication ................................................................................................................................ 36
Checking/Adding Coolant .........................................................................................................
38
Changing Coolant .................................................................................................................... 38