Table of Contents
INTRODUCTION ............................................... 2
Foreword ........................................................ 2
Contact Info.................................................... 2
Machine Data Sheet ...................................... 3
Identification ................................................... 5
SECTION 1: SAFETY ....................................... 6
Safety Instructions for Machinery .................. 6
Additional Safety Instructions for Metal Cutting
Bandsaws ...................................................... 8
SECTION 2: CIRCUIT REQUIREMENTS ........ 9
110/220V Operation ....................................... 9
SECTION 3: SET UP ...................................... 10
Set Up Safety ............................................... 10
Items Needed for Set Up ............................. 10
Unpacking .................................................... 10
Inventory ...................................................... 11
Clean Up ...................................................... 12
Site Considerations ...................................... 12
Cabinet, Wheels & Feet ............................... 13
Squaring Vise to Blade ................................ 15
Chip Tray & Cast Iron Stop.......................... 16
OFF Button Lever ........................................ 16
Pulley Cover................................................. 17
Test Run ...................................................... 18
Recommended Adjustments ........................ 18
SECTION 4: OPERATIONS ........................... 19
Operation Safety .......................................... 19
Blade Speed ................................................ 19
Blade Selection ............................................ 20
Feed Rate .................................................... 21
Blade Guides ............................................... 22
Blade Tension .............................................. 23
Operation Tips ............................................. 23
SECTION 5: ACCESSORIES ......................... 24
SECTION 6: MAINTENANCE ......................... 26
Schedule ...................................................... 26
Cleaning ....................................................... 26
Lubrication ................................................... 26
SECTION 7: SERVICE ................................... 27
Troubleshooting ........................................... 27
Blade Change .............................................. 29
Blade Tracking ............................................. 30
Electrical Components ................................. 31
G9742 Wiring Diagram ................................ 32
Saw Parts Breakdown ................................. 33
Stand Parts Breakdown ............................... 35
Guides & Shafts Parts Breakdown .............. 37
Labels Parts Breakdown .............................. 38
WARRANTY AND RETURNS ........................ 41