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Hafco bd-325 User Manual

Hafco bd-325
37 pages
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INSTRUCTION MANUAL
BD-325
Bench Drill (240V)
16mm Drill Capacity
D590
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Hafco bd-325 Specifications

General IconGeneral
BrandHafco
Modelbd-325
CategoryDrill
LanguageEnglish

Summary

Introduction and General Safety

Manual Importance and Warnings

Stresses reading the manual and paying attention to all safety warnings and notices for safe operation.

General Safety Rules and Workplace Guidelines

Provides basic safety precautions for electric tools and guidelines for maintaining a safe work environment.

Power Tool Care and Safety

Tool Maintenance and Safe Practices

Covers reading the manual, keeping guards, removing tools, proper usage, disconnecting power, checking for damage, and correct repair.

Drill Press Specific Safety Rules

Operational Safety and Best Practices

Essential operating procedures, workpiece security, tool handling, and personal safety measures for drill presses.

Health Hazards: Dust and Accessories

Addresses health risks from dust inhalation and potential injury from using unapproved accessories.

Protective Clothing and Electrical Safety

Personal Protective Equipment Requirements

Mandates safety glasses, face masks for dust, and appropriate attire to prevent entanglement.

Electrical Connection Precautions

Ensures correct voltage matching and details procedures for plug and fuse replacement.

Product Overview: Bench Drill

Bench Drill Component Identification

Identifies and labels the main components of the bench drill model.

Product Overview: Pedestal Drill

Pedestal Drill Component Identification

Identifies and labels the main components of the pedestal drill model.

Assembly Procedure: Unpacking and Base

Unpacking and Initial Setup

Instructions for unpacking the drill press, checking for damage, and preparing for assembly.

Assembly Safety Warning

Crucial safety warning to disconnect power before starting assembly to prevent electric shock.

Base and Column Assembly

Step-by-step guide for assembling the base and column, including securing with bolts.

Assembly Procedure: Rack and Table

Rack Collar and Support Installation

Details on installing the rack collar and rack into the table support.

Rack and Table Support Securing

Instructions for assembling the rack and support onto the column and securing it.

Attaching Table Adjustment Handle

Procedure for fixing the table adjustment handle onto the support.

Assembly Procedure: Main Housing

Mounting and Securing the Main Housing

Guide to mounting the main housing onto the column and securing it with grub screws.

Attaching Feed Wheel Handles

Instructions for fitting the feed wheel handles to the machine.

Assembly Procedure: Chuck and Arbor

Chuck Preparation and Guard Attachment

Ensuring chuck jaws are prepared and attaching the chuck guard.

Installing Chuck and Arbor

Detailed steps for fitting the arbor into the chuck, inserting into the quill, and securing it.

Settings and Adjustments

Safety Warning for Adjustments

Crucial safety warning to disconnect power before performing any settings or adjustments.

Table Height and Bevel Adjustment

Procedures for adjusting the table height and its bevel angle.

Drill Bit Installation

Installing Straight Shank Bits

Steps for loosening chuck jaws, inserting, and securing straight shank drill bits.

Morse Taper Bit Preparation

Instructions for removing chuck/arbor and aligning Morse taper arbor tang with quill slot.

Drill Bit Installation (Cont.) and Depth Setting

Installing Morse Taper Bits

Procedures for inserting the drift key, placing the taper bit into the spindle, and securing it.

Setting Drilling Depth (Bench Type)

Steps to set the drilling depth using the depth stop adjuster nut and lock nut for bench type drills.

Depth Setting and Speed Changes

Depth Setting (Floor Type)

Adjusting the depth stop lock knob and depth scale for floor type drills.

Speed Change Preparation (Bench Type)

Steps to prepare for speed changes: open pulley cover, slacken belt tension.

Selecting and Adjusting Belt Speed

Consulting speed chart, positioning belts, and re-tensioning for desired spindle speed.

Speed Changes (Floor Type)

Floor Type Speed Adjustment

Releasing belt tension, adjusting motor pulley, and ensuring proper belt tension.

Operation and Maintenance

Turning Machine On and Off

Instructions for safely switching the drill press on and off.

Securing Workpiece for Drilling

Emphasizes securing the workpiece with a vice or clamps before drilling.

Drilling Procedure

Comprehensive guide to the drilling process, from bit installation to depth setting and operation.

General Maintenance Guidelines

Essential advice for maintaining the drill press: inspection, repair, and unplugging before work.

Routine Maintenance and Lubrication

Monthly Maintenance Checks

Routine monthly checks for bolts, drive belt, dust removal, and lubrication.

Lubrication Recommendations

Information on lubrication, noting pre-greased bearings and recommending light oil for specific parts.

Post-Use Cleaning and Storage

Instructions for cleaning the machine, oiling surfaces, and storing drill bits safely.

Troubleshooting Common Issues

Addressing Noisy Operation and Wobble

Diagnoses and provides solutions for noisy operation and excessive drill wobble.

Motor and Binding Issues

Troubleshoots motor start failures and drill binding in the workpiece.

Drill Bit Problems and Table Issues

Solutions for drill bits burning/smoking and a table that is difficult to raise.

Environmental Protection

Tool Disposal and Recycling

Guidelines for environmentally friendly disposal of power tools and recycling of packaging materials.

Exploded Diagram: BD-325 Drill Press

Component Identification Diagram

Visual representation of the drill press components with numerical labels for identification.

General Machinery Safety Instructions

Manual Review and Personal Protective Equipment

Emphasizes reading the manual, using hearing protection, wearing appropriate clothing, and safety glasses.

Workplace Safety and Environment

Focuses on maintaining a clean, well-lit workplace, securing the environment, and childproofing the workshop.

Operational Readiness and Machine Checks

Covers personnel supervision, avoiding unattended operation, power cord use, maintenance, guarding, proper operation, and securing workpieces.

Specific Hazards and Assistance

Addresses potential allergic reactions and advises on seeking assistance for operational difficulties.

Drilling Machine Safety Instructions

Drill Maintenance and Condition

Ensures the drill is off, maintained, and in good working order before any adjustments or operations.

Preventing Entanglement and Chuck Key Safety

Precautions against entanglement with moving parts and the dangers of leaving chuck keys in the chuck.

Understanding Controls and Bit Selection

Importance of understanding machine controls and selecting the correct drill bit for the job.

Secure Bit and Tool Inspection

Ensuring drill bits are securely locked and inspecting cutting tools for sharpness and damage.

Spindle Control and Speed Management

Safe practices for spindle operation, speed selection, and changing drive belts.

Chip Clearing and Work Area Hygiene

Safe methods for clearing chips, handling power outages, and maintaining a clean work area.

Workpiece Security and Surface Preparation

Ensuring workpiece security, table lock, and proper surface preparation to avoid hazards.

Eye, Hand Protection and Operation

Mandates guards, eye/hand protection, and correct drilling techniques, including post-use cleanup.

Plant Safety Program Overview

Hazard Identification and Control Framework

Framework for identifying, assessing, and controlling hazards associated with new machinery.

Risk Control Strategies for Hazards

Details recommended strategies to mitigate identified hazards, including PPE and operational procedures.

Additional Sheet: Pulley Cover Lift Knob

Installing the Pulley Cover Lift Knob

Instructions on how to attach and tighten the pulley cover lift knob using a screwdriver.

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