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Hardi HC 2500 Series User Manual

Hardi HC 2500 Series
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1
Controller 2500 &
Monitor 1500 ver. 1.13
Instruction book
673294-GB-2002/09
HARDI INTERNATIONAL A/S is without any obligation in relation to implements purchased before or after such
changes.
HARDI INTERNATIONAL A/S cannot undertake any responsibility for possible omissions or inaccuracies in this
publication, although everything possible has been done to make it complete and correct.
Published and printed by HARDI INTERNATIONAL A/S.
Content
Glossary and pictorials symbols ................................................. 2
Operator safety ........................................................................... 3
Description .................................................................................. 3
Fitting the system ........................................................................ 4
Power supply ........................................................................ 6
Scanbox ................................................................................ 7
Display .................................................................................. 7
Transducer colour codes and plug assembly........................ 8
Speed transducer.................................................................. 8
Flow transducer .................................................................... 9
Optional transducers ............................................................10
Start-up ...................................................................................... 11
Reading chosen volume rate ............................................... 11
HM 1500: Changing the desired volume rate for alarm ....... 11
HC 2500: Changing the volume rate.................................... 11
Menus ....................................................................................... 13
General keystroke ................................................................13
Keystroke menu tree chart ...................................................14
Main menu .......................................................................... 15
Display readout ....................................................................16
Tank contents ...................................................................... 17
Calibration ........................................................................... 18
Alarms ..................................................................................23
Sensor test .......................................................................... 25
Area meter .................................................................................26
Mistblowers and HM 1500/HC 2500 ..........................................26
Storage ......................................................................................27
Emergency operation ................................................................ 27
Fault finding .........................................................................27
Technical specifications ............................................................ 29
Chart for recording values ......................................................... 30
Extended menu ......................................................................... 30
EC Declaration of Conformity ................................................... 32
Parts.......................................................................................... 33
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Hardi HC 2500 Series Specifications

General IconGeneral
BrandHardi
ModelHC 2500 Series
CategoryControl Systems
LanguageEnglish

Summary

Glossary and Pictorials

Key Symbols and Definitions

Explains system symbols, terms, and their meanings for clarity.

Operator Safety

General Safety Precautions

Lists essential safety guidelines for operating the equipment.

Product Description

Main System Components

Details the primary parts of the HARDI Monitor and Controller systems.

System Fitting and Connections

HM 1500 Manual Setup (BK/BK-EC)

Guide for installing the HM 1500 with a manual control unit and switch box.

HM 1500 Configuration Options

Manual Control with Switch Box

Configuration for HM 1500 using a manual control unit and switch box for boom sections.

Electric Control Unit Setup

Setup for HM 1500 when using EC, EVC, ESC, or CB electric control units.

HC 2500 Controller Setup

Power Supply Requirements

Specifies the necessary 12 Volt DC power connection and guidelines.

Core System Components

Scanbox Installation Guide

Instructions for installing and protecting the Scanbox, including fuse information.

Display Mounting Instructions

Guidance on fitting the display unit in the tractor cabin and mounting options.

Transducer Installation

Colour Codes and Plug Assembly

Details transducer wire colour codes and how to assemble plugs correctly.

Speed Transducer Mounting Details

Explains the correct placement and distance for magnets for the speed transducer.

Flow Transducer Installation

BK, EVC, ESC Control Unit Fitment

Instructions for fitting the flow transducer with BK, EVC, and ESC control units.

EC Control Unit Fitment

Instructions for fitting the flow transducer with the EC control unit.

Optional Components and Cables

Optional Transducer Types

Describes revolutions, area-meter, and analog transducers as optional additions.

Cable Management and Interference

Guidelines for routing cables and potential interference issues with communication systems.

Initial System Start-up

Display Layout and Basics

Explains the layout of the display and basic button functions for navigation.

Reading Volume Rate

How to check the currently selected volume rate on the display.

Alarm Rate Setting (HM 1500)

Procedure to set the desired volume rate for alarms on the HM 1500.

Volume Rate Adjustment (HC 2500)

How to change the volume rate on the HC 2500, automatically or manually.

Operating Modes and Data Tracking

Automatic and Manual Dosage

Details on how to operate in automatic or manual dosage modes.

Area and Volume Trip Records

How to read and reset area covered and volume sprayed trip meters.

Alarm System Overview

Alarm Notifications and Types

Explains how alarms are displayed and the types of alarms available.

Navigating the System Menus

General Keystroke Functions

Describes the basic button presses for menu navigation and parameter adjustment.

Menu Structure Overview

Keystroke Menu Tree Diagram

Visual representation of the menu hierarchy and available options.

Main Menu Functions

Display Readout Options

Explains how to select information to be displayed on the screen.

Tank Contents Configuration

Procedure to view and adjust the indicated tank contents.

Accessing Calibration Menus

How to enter the calibration submenus for system setup.

Setting Alarm Parameters

Guide to configuring alarm thresholds for volume rate and tank levels.

Area/Volume Trip Management

How to select and manage area and volume trip registers.

Sensor Function Testing

Steps to test the functionality of various system sensors.

Customizing Display Readouts

Selecting Display Information

How to choose which data appears on the upper and lower display lines.

Application Rate Display

Shows how to display the current application rate on the screen.

Programmed vs. Actual Rate Display

How to view both programmed and actual application rates simultaneously.

Tank Contents Display

Instructions for displaying the current liquid volume in the tank.

Flow Rate Display

How to show the current flow rate on the display.

Additional Display Options

Optional Sensor Readout

How to display data from an optional analog transducer.

Revolutions and Speed Display

How to view revolutions per minute and driving speed on the display.

Active Boom Size Display

How to check the currently active boom width setting.

Adjusting Tank Contents

Manual Tank Level Adjustment

Procedure to adjust the displayed tank contents after refilling.

System Calibration

Boom Size Calibration Method

Steps to set the correct boom width and number of sections for accurate measurement.

Flow Calibration Process

Guide on calibrating the flow transducer for accurate liquid application.

Flow Calibration Details

Setting the Flow Constant

Explains theoretical calibration for setting the flow constant (PPU).

Flow Calibration Techniques

Nozzle Method Calibration Guide

Practical method for calibrating flow by measuring individual nozzle output.

Flow Calibration: Tank Method

Tank Method Calibration Procedure

Practical method for calibrating flow by measuring volume emptied from the tank.

Speed Calibration Procedures

Speed Constant Calculation

Explains how to calculate the speed constant (UPP) based on wheel circumference.

Practical Speed Calibration Steps

Steps for calibrating speed by driving a measured distance.

Revolutions Calibration

Revolutions Calibration Process

How to calibrate the revolutions transducer for accurate RPM readings.

Alarm System Configuration

Alarm Types and Activation

Describes tank and volume rate alarms, and how they are activated.

Alarm Setting Details

Volume Rate Alarm Configuration

Settings for volume rate alarms, including percentage deviation and beeper.

Area and Volume Trip Settings

How to manage area and volume trip meters, including totals.

Sensor Testing Procedures

Flow Sensor Test Procedure

Steps to test the flow sensor's functionality by spinning the rotor.

Speed Sensor Test Procedure

Steps to test the speed sensor by moving magnets past it.

Area Switch Test Procedure

How to test the area meter switch for correct operation.

Advanced Sensor Testing

Revolutions and Optional Sensor Tests

How to test revolutions and optional sensors for proper function.

Area Meter Functionality

Area Meter Operation

Explains how the area meter registers area and when it stops.

Mistblower Specific Notes

Mistblower System Considerations

Notes for using the system with mistblower equipment.

System Management and Troubleshooting

Storage and Emergency Operation

Guidance on storing the system and operating in emergencies.

Troubleshooting Common Issues

Lists common faults, their causes, and recommended remedies for quick resolution.

Fine-Tuning Flow Constant (PPU)

PPU Adjustment for Accuracy

Formula and explanation for adjusting the flow constant for precise measurement.

Transducer Testing Procedures

Flow Transducer Electrical Test

Detailed steps for electrically testing the flow transducer using a multimeter.

Speed Transducer Electrical Test

Detailed steps for electrically testing the speed transducer using a multimeter.

Technical Specifications

Flow Transducer Orifice and Range Data

Table detailing orifice sizes and corresponding flow ranges for transducers.

Packaging and Recycling Information

Information regarding packaging materials and recycling guidelines for the product.

Extended Menu System

Extended Menu Options and Choices

Lists all available options within the extended menu and their respective choices.

Default Extended Menu Settings

Default Configuration Parameters

Shows default settings for various parameters in the extended menu for HC 2500 and HM 1500.

EC Declaration of Conformity

Compliance and Manufacturer Information

States the product's conformity with EMC directives and manufacturer details.

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