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Henny Penny PFE-591 User Manual

Henny Penny PFE-591
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Henny Penny
Pressure Fryer-Electric
Model PFE-591
OPERATOR’S MANUAL

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Henny Penny PFE-591 Specifications

General IconGeneral
BrandHenny Penny
ModelPFE-591
CategoryFryer
LanguageEnglish

Summary

LIMITED WARRANTY FOR HENNY PENNY APPLIANCES

New Equipment and Replacement Parts Warranty

Warranty terms for new appliances and replacement parts, excluding specific items.

Extended Frypot Warranty and Duration

Frypot warranty terms covering 0-3 years (parts, labor, freight) and 3-7 years (parts only).

Warranty Limitations and Exclusions

Sets forth sole remedy and excludes other warranties or damages.

SECTION 1. INTRODUCTION

Pressure Fryer Overview and Principles

General description, and explanation of Pressure, Heat, and Time operational principles.

Proper Care and Customer Assistance

Emphasizes regular care and provides contact information for support.

SECTION 1. INTRODUCTION (Continued)

Safety Symbols and Definitions

Explains DANGER, WARNING, CAUTION, and NOTICE symbols and their meanings.

SECTION 2. INSTALLATION

Installation Introduction and Requirements

Overview of installation section; must be by qualified technician.

Unpacking Instructions and Handling Warnings

Step-by-step unpacking and warnings for counterweights and moving.

2-3. SELECTING THE FRYER LOCATION

Location Considerations and Safety Warnings

Optimal placement, fire hazards, and burn risks.

2-4. LEVELING THE FRYER

Danger of Improper Leveling

Failure to level can cause overflow, burns, fire, or damage.

2-5. VENTILATION OF FRYER

Ventilation Requirements and Codes

Fryer requires adequate ventilation; consult local codes.

2-6. ELECTRICAL REQUIREMENTS

Shock Hazard, Grounding, and Breakers

Fryer must be grounded; external circuit breaker required for shock prevention.

Cable Restraint and Conduit Installation

Requirements for cable restraint and flexible conduit during installation.

2-7. INTERNATIONAL ELECTRICAL REQUIREMENTS

International Wiring and CE Unit Notes

Notes on wiring for units outside the US and CE unit requirements.

Power Cord Installation Procedure and Warning

Steps for power cord installation and filter drain pan warning.

BOIL-OVER PREVENTION IN HENNY PENNY COOKERS

Critical Safety Measures for Overflow Risk

Instructions to prevent shortening overflow and associated dangers.

SECTION 3. OPERATION

3-1. OPERATING COMPONENTS: Core Components

Description of major fryer components like frypot, carrier, and lid gasket.

3-1. OPERATING COMPONENTS: Pressure Regulation

Details deadweight assembly, safety relief valve, and related warnings.

3-1. OPERATING COMPONENTS: Steam Burn Risk

Severe burns can result from hot steam.

3-1. OPERATING COMPONENTS (Continued)

Pressure Gauge, Solenoid Valve, and Drain Systems

Components for pressure indication, control, and draining.

Danger of Drain Valve Operation

Do not open drain valve under pressure; risk of severe burns.

Condensation Pan, Mixing System, and Lid Latch

Components for condensation collection, shortening mixing, and lid securing.

3-1. OPERATING COMPONENTS (Continued)

Temperature Controls and Filter System

High temp limit, air valve, filter drain pan, and union described.

Burn Risk with Hot Shortening

Use care with hot shortening in the filter drain pan.

Fuses

Protective device for electrical circuits.

3-2. LID OPERATION

Closing the Fryer Lid Safely

Step-by-step instructions for proper lid closure and locking.

Pressurized Lid Danger

Danger of escaping steam/shortening if lid is not latched.

3-2. LID OPERATION (Continued)

Opening the Fryer Lid Safely

Step-by-step instructions for safely opening the lid.

Danger of Opening Under Pressure

Do not open lid before pressure gauge reads zero; risk of severe burns.

Caution for Handle Operation

Caution when lowering handle to avoid lid damage.

3-3. SWITCHES AND INDICATORS

Control Panel Indicators

Explains HEAT ON, PRESSURE ON, WAIT, READY indicators.

Digital Display and Info Button Functionality

Shows functions, modes, alarms; button accesses fryer information.

3-3. SWITCHES AND INDICATORS (Continued)

Program and Navigation Controls

PROG, INFO, UP, DOWN buttons for mode selection and adjustment.

Product Selection and Menu Display

Displays product names; selects products for cooking.

COOK/PUMP Switch and Mode Selection

Controls fryer operation, filter pump, and cleaning modes.

3-4. CLOCK SET

Clock Setting Procedure and Notices

Step-by-step guide to set date, time, clock mode, with notices.

3-5. FILLING OR ADDING SHORTENING

Shortening Level and Handling Cautions

Maintain level above elements; handle hot shortening with care.

Overflow Risk and Overloading Warning

Do not overfill or overload to prevent overflow and injury.

3-6. PRODUCT RACKING RECOMMENDATIONS

Rack Placement Guidelines by Load Size

Recommendations for rack placement based on load size for optimal heating.

3-7. BASIC OPERATION

Initial Startup and Operation Steps

Steps for initial startup and bringing fryer from cold state.

Overflow Risk Warnings

Warnings regarding overloading, moisture, and improper stirring.

3-7. BASIC OPERATION (Continued)

Heating, Ready Indicator, and Melt Cycle Bypass

Explains heating status, ready indicator, and melt cycle bypass options.

Product Loading and Selection

Procedures for loading product into racks and selecting products.

3-7. BASIC OPERATION (Continued)

Depressurizing and Opening Lid Safely

Wait for zero pressure before opening lid; risk of severe burns.

Removing Product and Hold Timer

Removing cooked product and using the hold timer.

Filter Suggestion and Lockout Notices

Notices regarding filter suggestions and filter lockout conditions.

3-7. BASIC OPERATION (Continued)

Post-Filtering Procedures and Idle Mode

Checks pot status after filtering; use Idle Mode when not in use.

3-8. CARE OF THE SHORTENING

Shortening Care, Overflow Risk, and Filtering

Instructions for care, overflow prevention, and filtering frequency.

3-8. CARE OF THE SHORTENING (Continued)

Fire Hazard and Shortening Disposal

Warning about fire hazard from prolonged use; discard if smoking/foaming.

3-9. FILTERING INSTRUCTIONS

Filter Drain Pan Operation and Warnings

Pan placement, operation, and overflow risk during filtering.

3-9. FILTERING INSTRUCTIONS (Continued)

Shortening Drainage, Cleaning, and Rinse Hose

Steps for draining, cleaning, and using optional rinse hose.

Cracklings Removal and Overflow Risk

Brush cracklings to prevent overflow and damage.

3-9. FILTERING INSTRUCTIONS (Continued)

Rinse Hose Connection/Disconnection Safety

Safety procedures for connecting/disconnecting rinse hose with power off.

3-9. FILTERING INSTRUCTIONS (Continued)

Pump Operation and Air Bubble Warning

Pump operation after filtering; warning for air bubbles indicating loose union.

3-10. CHANGING THE FILTER ENVELOPE

Filter Envelope Change and Cleaning Procedure

Steps to change filter envelope, clean parts, and reassemble.

Filter Union Disconnection Safety

Safety precautions when disconnecting filter union.

3-10. CHANGING THE FILTER ENVELOPE (Continued)

Filter Screen and Pan Cleaning

Cleaning filter screens and drain pan with soap and water.

Component Drying and Assembly Caution

Ensure components are dry before assembly to prevent damage.

3-11. FILTER PUMP MOTOR PROTECTOR-MANUAL RESET

Resetting Filter Pump Motor Protector

Procedure to reset the motor protector if it overheats.

Power Off Warning for Reset

Turn off power before resetting the protector to prevent burns.

3-12. CLEANING THE FRYPOT

Initial Frypot Cleaning Procedure

Steps for thorough cleaning after installation and before shortening changes.

Fryer Movement and Hot Shortening Warning

Avoid moving fryer with hot shortening; risk of splash and burns.

Approved Cleaning Agents

Lists Henny Penny approved cleaners.

3-12. CLEANING THE FRYPOT (Continued)

Chemical Splash and Alkaline Solution Warning

Wear PPE; solution is alkaline, can cause severe burns/blindness.

Frypot Water/Cleaner Burn Risk

Do not close lid with water/cleaner; superheated steam causes severe burns.

Cleaning Solution Monitoring Caution

Watch cleaning solution to prevent boiling over and damage.

3-12. CLEANING THE FRYPOT (Continued)

Cleaning Solution Boil Over Immediate Action

Turn off power immediately if solution foams/boils over.

Frypot Interior Drying and Preparation

Ensure frypot interior and drain are dry before adding new shortening.

3-13. REGULAR MAINTENANCE

Scheduled Maintenance Summary

Table summarizing daily, as required, and periodic maintenance tasks.

3-14. PREVENTIVE MAINTENANCE

Lubricating Lid Rollers Annually

Procedure for lubricating lid rollers annually for smooth movement.

3-14. PREVENTIVE MAINTENANCE (Continued)

Daily Cleaning of Deadweight Assembly

Steps for daily cleaning of deadweight assembly to prevent overpressure.

Burn Risk: Deadweight Removal Safety

Do not remove deadweight cap while fryer is operating; risk of severe burns.

Deadweight Cap Hot Warning

Deadweight cap may be hot; use protective cloth or glove.

3-14. PREVENTIVE MAINTENANCE Continued)

Reversing Lid Gasket Procedure and Warnings

Steps to reverse gasket; warning about lid arm position.

Gasket Inspection, Replacement, and Installation

Check gasket for damage, replace if needed; installation notice.

3-14. PREVENTIVE MAINTENANCE Continued)

Annual Safety Relief Valve Cleaning and Warnings

Annual cleaning procedure; warnings about removal and tampering.

Burn Risk: Safety Valve Removal Safety

Do not remove safety valve while fryer is operating; risk of severe burns.

Tampering Danger Warning

Do not disassemble or modify safety valve; voids warranty and risks injury.

3-15. PROGRAMMING

Entering Program Mode and Product Setup

Steps to enter programming, select, and name products.

Program Mode Exit Notice

Notice on how to exit the program mode.

3-15. PROGRAMMING (continued)

Setting Cook Parameters and Alarms

Setting cook time, temperature, pressure, and alarms.

Programming Notices

Notices regarding programming steps and limits.

3-15. PROGRAMMING (continued)

Quality Timer and Load Compensation Setup

Setting quality timer and adjusting load compensation value.

Load Compensation Reference and Exit Notice

Setting reference temperature and how to exit program mode.

3-15. PROGRAMMING (Continued)

Idle Mode After Cook Cycle and Filter Options

Option for idle mode after cooking; setting filter cycle mode.

Filter Cycle Mode Notices

Notices regarding mixed filter setting.

3-15. PROGRAMMING (Continued)

Copying, Erasing, and Presetting Products

Procedures for copying, erasing, and presetting products.

Exiting Options Menu Notice

Notice on how to exit the options menu.

3-15. PROGRAMMING (Continued)

Erasing All Products Procedure

Steps to erase all programmed products and reset to empty values.

3-16. SPECIAL PROGRAM MODE

Special Program Mode Overview and Units Setting

Overview of modes; setting temperature units (F/C).

Bad Code Entry Notice

Notice for incorrect code entry and control reversion.

3-16. SPECIAL PROGRAM MODE (Continued)

Language, System Initialization, and Audio Settings

Setting language, initializing controls, and adjusting audio volume/tone.

3-16. SPECIAL PROGRAM MODE (Continued)

Shortening Melt Type and Idle Mode Setup

Setting melt type for shortening and configuring idle mode.

Shortening Type Caution

Caution regarding matching heat to shortening type to prevent issues.

3-16. SPECIAL PROGRAM MODE (Continued)

Filter Tracking Setup and Mixed Mode Notice

Enabling filter tracking and setting mixed mode.

3-16. SPECIAL PROGRAM MODE (Continued)

Filter Schedule and Lockout Mode Notices

Setting filter schedule and warnings for lockout mode.

3-16. SPECIAL PROGRAM MODE (Continued)

Product Buttons, Clean-Out Minutes, and Temperature

Configuring product buttons, clean-out minutes, and temperature.

3-16. SPECIAL PROGRAM MODE (Continued)

Manager Code and Usage Code Changes

Procedures for changing manager and usage codes.

3-16. SPECIAL PROGRAM MODE (Continued)

Shortening Change Alerts (Cycles and Hours)

Setting alerts for shortening changes based on cycles or hours.

Feature Operation Notices

Notices regarding feature operation and usage data reset.

3-17. DATA LOGGING, HEAT CONTROL, TECH MODE, AND STAT MODE

Advanced Diagnostic Mode Overview

Overview of advanced modes for Henny Penny use.

3-17. INFORMATION MODE

Accessing Information Mode and E-LOG

How to enter mode and view error logs.

Information Mode Exit Notice

Notice on how to exit Information Mode.

3-17. INFORMATION MODE (Continued)

LAST LOAD and DAILY STATS Data

Displays data from the last cook cycle and daily statistics.

3-17. INFORMATION MODE (Continued)

REVIEW USAGE and Component Status

Viewing accumulated usage data and component/input status.

3-17. INFORMATION MODE (Continued)

Input Signal Status and Output Status

Interpreting input signals and viewing output status (heat, pressure).

3-17. INFORMATION MODE (Continued)

Pump, Air Valve, Temperature, and Analog Status

Checking pump, air valve, oil, PC board, and analog converter status.

Information Mode Exit Notice

Notice on how to exit Information Mode.

SECTION 4. TROUBLESHOOTING

Troubleshooting Guide for Common Problems

Lists common problems, causes, and corrections.

High Pressure Warning and Additional Info

Critical warning about high pressure and notice for more help.

4-2. ERROR CODE TABLE

Error Codes, Causes, and Panel Corrections

Lists error codes (E4, E5, etc.), their causes, and panel board corrections.

4-2. ERROR CODE TABLE (Continued)

Programming and Board Failure Error Codes

Covers error codes related to programming and board failures.

GLOSSARY

Glossary Definitions (A-C)

Definitions of terms from Air Valve to Counterweight.

GLOSSARY

Glossary Definitions (C-D)

Definitions of terms from Counterweight Assembly to Drop Temperature.

GLOSSARY

Glossary Definitions (F-L)

Definitions of terms from Filter Drain Pan to Level Indicator Lines.

GLOSSARY

Glossary Definitions (L-S)

Definitions of terms from Lid Assembly to Shipping Spacer.

GLOSSARY

Glossary Definitions (S)

Definitions of terms starting with S, such as Sift Breading and Solenoid Valve.

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