Hilti DD 120 User Manual

DD 120
English
Printed: 24.05.2018 | Doc-Nr: PUB / 5431649 / 000 / 00

Hilti DD 120 Specifications

General

Max drilling diameter in concrete	120 mm
Water supply	Yes
Base material	Concrete
Gears	3
Voltage	230 V

Summary

Information about the documentation

About this documentation

Provides guidance on reading the manual before initial operation for safe use.

Explanation of Symbols and Warnings

Details signal words (DANGER, WARNING, CAUTION) and explains document/illustration symbols.

Product-Dependent Symbols and Notices

Mandatory Symbols and Product Markings

Explains required safety symbols and markings found on the product.

Information Notices for Operation

Provides specific instructions for drill stand, base plate, and drilling machine operation.

Product and Safety Information

Product Identification and Compliance

Details product model, generation, and declaration of conformity compliance.

General Power Tool Safety Warnings

Covers essential safety practices for operating power tools, including work area and electrical safety.

General Power Tool Safety & Diamond Drill Safety

Personal, Electrical, and Usage Safety

Ensures safe operation, electrical precautions, and proper use/care of power tools.

Diamond Drill Specific Safety

Details critical safety precautions for diamond drilling operations, including water and bit issues.

Advanced Safety and Workplace Preparation

Advanced Safety and Workplace Precautions

Covers personal safety, dust, electrical rules, and workplace safety for drilling.

Product Description and Intended Use

Product Description and Intended Use

Defines the product as an electric diamond core drilling machine for professional use.

Parts and Operating Controls

DD 120 Drilling System Components

Identifies key components of the DD 120 drilling system with numbered labels.

Accessories and Fastening

Vacuum Base Plate and Fastening Accessories

Details vacuum base plate and fastening accessories for securing the drill stand.

Technical Data and System Components

Water Collection and Service Indicator

Explains water collection system and notes the presence of a service indicator LED.

Generator Use and Technical Specifications

Covers generator use, technical data, equipment compatibility, and noise/vibration.

Workplace Preparation and Technical Details

Equipment, Gears, and Noise/Vibration Data

Details equipment use, gear selection, core bit diameters, and noise/vibration measurements.

Workplace Setup and Safety Warnings

Warns about drill stand stability and securing it with anchors or a vacuum base plate.

Machine Mounting and Securing

Hand Wheel Installation

Instructions for attaching the hand wheel to the drilling machine.

Securing Machine to Drill Stand

Step-by-step guide for mounting the drilling machine onto the drill stand.

Drill Stand Securing Methods

Securing with Anchors

Details how to secure the drill stand using anchors in the base material.

Securing with Vacuum Base Plate

Instructions for securing the drill stand using the vacuum base plate accessory.

Accessory Connections and Installation

Water Connection and Collection System

Guides on connecting water and installing the water collection system, especially for upward drilling.

Core Bit Insertion and Safety

Inserting Diamond Core Bit

Procedure for inserting the diamond core bit into the chuck, with safety warnings.

Operation: Speed Selection and Bit Removal

Selecting Core Bit Speed

Guides on setting the correct speed based on the core bit diameter used.

Removing Diamond Core Bit

Step-by-step instructions for safely removing the diamond core bit from the chuck.

Optional Features: Theft Protection

TPS Theft Protection System

Explains the optional TPS system for unlocking and enabling the machine.

Operation Modes and Safety Devices

Enabling TPS and PRCD Testing

Details TPS enabling and PRCD testing for safe operation.

Operating Without Vacuum Extractor

Steps for operating the machine without the vacuum extractor, including water flow.

Operation with Vacuum Extractor and Jamming Procedures

Operating With Vacuum Extractor

Guide to operating the machine with the vacuum extractor, water flow, and performance indicators.

Core Bit Jamming Procedures

Describes machine handling of bit jamming and manual methods to free the bit.

Shutdown, Removal, and Maintenance

Shutdown and Machine Removal

Instructions for safely shutting down and removing the drilling machine.

Care and Maintenance Guidelines

Guidelines for cleaning and maintaining the machine to ensure its longevity and safety.

Maintenance Adjustments and Component Replacement

Adjusting Rail-Carriage Play

Procedure for adjusting carriage play for smooth operation and stability.

Replacing Carbon Brushes

Step-by-step guide for replacing worn carbon brushes for motor maintenance.

Transport, Storage, and Troubleshooting

Transport and Storage Procedures

Instructions for safely transporting and storing the diamond core drilling machine.

Troubleshooting Common Issues

Guides users through common malfunctions and their respective solutions.

Troubleshooting: Machine Status and Performance

Machine Not Working Correctly

Addresses issues like PRCD not switched on, supply interruption, or defective components.

Machine Working but Underperforming

Covers problems like service indicator lights, low performance, or core bit not rotating.

Troubleshooting: Speed, Play, and Leaks

Decreasing Drilling Speed

Diagnoses causes for reduced drilling speed and suggests corrective actions.

Handwheel, Chuck, and Leak Issues

Troubleshoots handwheel, chuck fitting, and water leakage problems.

Excessive System Play

Covers issues related to excessive play in the drilling system and tightening screws.

Disposal, Compliance, and Warranty

Product Disposal and Slurry Treatment

Provides guidelines for recycling, product disposal, and slurry treatment.

RoHS and Manufacturer Warranty

Provides link to RoHS table and warranty information.